Multiquip LS500, LS400 instruction

NOTES

MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 11

Image 11

Multiquip LS500, LS400 manual

Contents

Models LS400/LS500 Diesel engine exhaust and some Page LS400/LS500 Pump -TABLE of Contents Ordering parts has never been easier Parts Ordering Procedures You can be injured if you do not follow directions LS400/LS500 Pump Safety Message Alert SymbolsIs running or hot Always wear approved respiratory protection LS400/LS500 Pump Safety Message Alert Symbols LS400/LS500 Pump Rules for Safe Operation General Safety Towing LS400/LS500 Pump Rules for Safe OperationTransporting Always know the location of the nearest and first aid kit Maintenance SafetyBattery EmergenciesPage Pump Specifications LS400/LS500 Pump Specifications Dimensions Dimensions Operation Hand Signals LS400/LS500 Pump Important Hand Signals Concrete MIX Design LS400/LS500 Pump General Information Regional Differences LS400/LS500 Pump General Information Pumping Cycle LS400/LS500 Pump HOW IT Works LS400/LS500 Pump Pump Components LS400/LS500 Pump Pump Components Counterclockwise to the Stop position Switch controls the pumping function. The leftmostLS400/LS500 Pump Digital Control Panel Components Operation Primary Screen LS400/LS500 Pump Digital Readout Screen Initial Servicing LS400/LS500 Pump Engine Components Check fastening nuts and bolts for tightness Fuel CheckBefore Starting Hydraulic OIL Check LS400/LS500 Pump InspectionEngine OIL Check Remove the engine oil dipstick from its holder Figure Hydraulic Oil Filler Hole Hydraulic Rear Stabilizer Jacks Optional LS400/LS500 Pump SET-UPLocation of Pump Rear Stabilizer Jacks Starting Procedure LS400/LS500 Pump START-UP Procedure Priming the Pump with Slurry Mixture LS400/LS500 Pump OperationHose Lubrication Pumping Accumulator Pressure Gauge Radio Remote Control Remote Control Optional LS400/LS500 Pump Operation Cable Remote Control Hose Pulsation RemixturesDownhill Pumping Vertical Pumping Effects of Heat and Excessive Time on Concrete LS400/LS500 Pump Pumping InformationSNAP-JOINT Couplings NEW Pumps Clearing Concrete Blockage Clearing the System After MIX SET UP Clearing Shuttletube Blockage Reverse Pumping ProcedureShuttle Tube Inspection Procedure Cleaning the Pump and Delivery System LS400/LS500 Pump Maintenance Pump Hydraulic OIL System Maintenance LS400/LS500 Pump Maintenance Pump Brake System Battery Maintenance Accumulator Circuit Cleaningthe Lubrication BOXCylinder Lubrication BOX LS400/LS500 Pump Maintenance Pump Off Size and type of aggregate Type of concrete being pumped Changingthe Wear Plate and Ring Wear Plate and Ring Replacement ProcedureWear Plate Installation Wear Ring installation Pressure Test Wheel BearingsExtended Storage Instructions Hydraulic Brakes Manually Adjusting the BrakesTrailer Brakes Adjustable Channel LS400/LS500 Pump Maintenance Trailer Tube Torsion Suspension Trailer Towing Guidelines LS400/LS500 Pump -TRAILER Safety GuidelinesAlways use lower gears for climbing and descending grades Common Causes for Loss of Trailer Coupling to the Tow Vehicle Driving Conditions Trailer Towing Tips Reporting Safety DefectsInoperable Brakes, Lights or Mirrors Trailer VIN Tag LS400/LS500 Pump Trailer Safety Guidelines Tow Vehicle Electrical ConnectorSafety Chains Trailer Lighting and Braking Connector Ball Hitch Coupler Coupler Types Ball Hitch Coupling Mechanism Breakaway Brake System Attaching Safety Chain Attach the safety chains so that they Unsafe Tires, Lug Nuts or Wheels LS400/LS500 Pump Trailer Safety GuidelinesConnecting Trailer Lights Uncoupling the Ball Hitch Tire and Loading Information Placard Determining Load Limit of Trailer Tire Fundamentals StepDetermining Load Limit of Tow Vehicle Step P indicates the tire is for passenger vehicles Uniform Tire Quality Grading Standards Utqgs Load Range Tire Safety TipsTire Repair Replacing Worn or Damaged Tires Start all wheel lug nuts by hand Wheel RimsWheels, Bearings and Lug Nuts Lug Nut Torque Requirements Lights and Signals Trailer to Tow Vehicle Wiring Diagram Zero prior to performing any maintenance on the pump LS400/LS500 Pump Troubleshooting Pump LS400/LS500 Pump Troubleshooting Pump PSI Engine Troubleshooting LS400/LS500 Pump -TROUBLESHOOTING Engine Brake System Troubleshooting LS400/LS500 Pump -TROUBLESHOOTING Trailer Brake System Malfunction LS400/LS500 Pump Troubleshooting ElectricalElectrical Troubleshooting Refer to for the location of components for troubleshooting Probable Cause Solution LS400/LS500 Pump Troubleshooting Electrical Location of Components for Electrical Troubleshooting Connections to Digital Control Box J1 and J2 Connectors 1 LS400/LS500 Pump Wiring Diagram Control BOX Connections to Digital Control Box J1 and J2 Connectors 2 LS400/LS500 Pump Wiring Diagram Control BOX Connections to Digital Control Box J3 and J4 Connectors 1 Connections to Digital Control Box J3 and J4 Connectors 2 Optional Hopper Vibrator Wiring Diagram LS400/LS500 Pump Wiring Diagram Hopper Vibrator Hydraulic System Diagram LS400/LS500 Pump Hydraulic System Diagram Manifold Block Ports LS400/LS500 Pump Manifold Block Ports Appendix Concrete MIX Information Appendix Concrete MIX Information Appendix Slumptest Procedure Recommended Shotcrete System Appendix Recommended Shotcrete System 10 EM23101 AIR Vibrator Assy 13 EM23808D Nozzle ASSEMBLY, 2 H-DAppendix Recommended Shotcrete System Recommended Shotcrete System NO. Part no Part Name Has Passed Through the Entire Hose Length Appendix Recommended Shotcrete AccessoriesRecommended Shotcrete Accessories Part Name QTY Remarks Xxxxx only Not Used on LS400/LS500 Pump Explanation of Code in Remarks Column Unit LS400/LS500 Pump Suggested Spare Parts Nameplate and Decals LS400/LS500 Pump Nameplate and Decals DECAL, Minimum OIL Level DECAL, Engine RPM SettingDECAL, Maintenance DECAL, Hopper REX Mixer TBD LS400/LS500 Pump Nameplate and Decals DECAL, Hydraulic OIL only TBD DECAL, Fault LocatorTBD DECAL, Impact Hazard Included W/ITEM Frame Assy LS400/LS500 Pump Frame Assy PIN FRAME, MainJack STAND, Front Clevis PIN Axle ASSY. RIGHT/LEFT LS400/LS500 Pump Axle ASSY. RIGHT/LEFT Inner Bearing Cone 2 Brake Line Assy LS400/LS500 Pump Brake Line Assy KIT, Main Brake Line Brake Light Assy LS400/LS500 Pump Brake Light Assy 29207 29242 Trailer Hitch Assy LS400/LS500 Pump -TRAILER Hitch Assy ACTUATOR, Brake LS400/LS500 Pump Battery Assy LS400/LS500 Pump Battery Assy Hopper Assy LS400/LS500 Pump Hopper Assy Follower Ring HousingHopper Seal Remixer Shaft Hopper Attachment Assy LS400/LS500 Pump Hopper Attachment Assy TIE ROD Splash PlateHinge PIN PIN, Splash Plate Hopper Interior Assy LS400/LS500 Pump Hopper Interior Assy RING, Energizer Rubber Swing Axle BushingRing SEAL, Shuttle Axle Wear Ring HF Shuttle Cylinder Assy LS400/LS500 Pump Shuttle Cylinder Assy Cotter PIN 5/32 X 2 Thrust WasherTensioner HEX NUT 1 in NF Lubrication Pistons Assy LS400/LS500 Pump Lubrication Pistons Assy SEAL, Connector Housing BAR,PROXIMITY Switch SupportSWITCH, Proximity W/CABLE Cable HOUSING, Female LS400/LS500 Pump Lubrication Pistons Assy WASHER, Lock 5/16 Adjustment ROD, Proximity SwitchBRACKET, Adjustment ROD BOLT, HEX Head 5/16 NC X 1 IN. G5 Fuel Tank Assy LS400/LS500 Pump Fueltank Assy Adaptor COVER, Diesel TankGasket CAP, Fuel W\GAUGE Heat Exchanger Assy LS400/LS500 Pump Heat Exchanger Assy Hose 2000 PSI Heat ExchangerCOVER, Heat Exchanger Hose 4000 PSI Accumulator Assy LS400/LS500 Pump Accumulator Assy Part Name QTY Remixer Control Assy LS400/LS500 Pump Remixer Control Assy Adapter FITTING, Straight Valve Remixer W/ LeverAdapter FITTING, T Adapter FITTING, 90 Elbow Position Location LS400/LS500 Pump Lubrication PanelGrease Points HOSE, Steel ConnectorLubrication Panel Assy HOSE, Plastic Engine Cover Assy LS400/LS500 Pump Engine Cover Assy Document Cylinder COVER, TOPCOVER, Front Engine Hydraulic Tank Assy LS400/LS500 Pump Hydraulictank Assy Hydraulic TANK, LS-S LS-40TD/LS-50TD Engine Assy LS400/LS500 Pump Engine Assy Engine Assy CONNECTOR, AIR FilterHOOD, AIR Cleaner CARTRIDGE, Safety AIR Throttle Assy LS400/LS500 Pump -THROTTLE Assy EM98233 Support Water Separator Assy LS400/LS500 Pump -WATER Separator Assy BRACKET, Water Separator TBD Bolt Hydraulic Pump Assy LS400/LS500 Pump HYD. Pump Assy ADAPTER, Suction Pipe EM492444 Bolt 1/2 X 1-1/4 Manifold Assy Front Machine LS400/LS500 Pump Manifold Assy Check Valve EMBK227Pilot VALVE, Shuttle Pilot VALVE, Main Cylinder Control BOX Assy LS400/LS500 Pump Control BOX Assy Flow Direction Switch Assy Ignition Switch AssyEmergency Stop Switch Assy Contact BLOCKS, Emergency Switch Control BOX Harnesses Assy LS400/LS500 Pump Control BOX Harnesses Assy Conductive Divider 3/8 Wire HarnessFUSE, 30 AMP Remote Control Cable Assy LS400/LS500 Pump Remote Control Cable Assy Junction BOX SwitchCONNECTOR, Ring 3/16 Guard Switch Aluminum LS400/LS500 Pump Hydraulic Stabilizer ASSY. Optional LS400/LS500 Pump Hydraulic Stabilizer ASSY. Optional Freight Policy Terms and Conditions of Sale Parts Mechanical Drive Models Mayco Pumpwarranty HERE’S HOW to GET Help