Panasonic CU-4KE24NBU, CU-4KE31NBU, CU-3KE19NBU service manual General

Models: CU-3KE19NBU CU-4KE24NBU CU-4KE31NBU

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1. General

1. General

This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instruc- tions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning.

If the electric wiring diagram does not appear in this manual, please check for the diagram on the indoor unit.

1-1. Tools Required for Installation (not supplied)

1.

Standard screwdriver

7.

Hacksaw

13.

Torque wrench

2.

Phillips head screwdriver

8.

Core bits

14.

Adjustable wrench

3.

Knife or wire stripper

9.

Hammer

15.

Reamer (for deburring)

4.

Tape measure

10.

Drill

16.

Vacuum pump (For R410A)

5.

Carpenter’s level

11.

Tube cutter

17.

Manifold valve

6.

Sabre saw or key hole saw

12.

Tube flaring tool

 

 

1-2. Accessories Supplied with Unit Table 1

 

Parts

Figure

Q’ty

Parts

Figure

Q’ty

Parts

Figure

Q’ty

Labels for inter-unit

A B C D

4 each

Cushion rubber

 

4

Reducer

CU-4KE24NBU

1

 

 

 

cable and tube

 

(1/2" 3/8")

CU-4KE31NBU

2

 

 

 

 

 

 

 

 

 

 

 

 

 

Reducer

CU-3KE19NBU

1

 

 

 

 

Packed in the outdoor unit.

(3/8"

1/2")

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-3. Optional Copper Tubing Kit

Copper tubing for connecting the outdoor unit to the indoor unit is available in kits which contain the narrow and wide tubing, fittings and insulation. Consult your nearest sales outlet or air conditioning workshop.

1-4. Type of Copper Tube and Insulation Material

If you wish to purchase these materials separately from a local source, you will need:

1.Deoxidized annealed copper tube for refrigerant tub- ing as detailed in Table 2.

Cut each tube to the appropriate lengths 1' to 1'4" (30 cm to 40 cm) to dampen vibration between units.

Table 2

2.Foamed polyethylene insulation for the specified copper tubes as required to precise length of tubing. Wall thickness of the insulation should be not less than 5/16" (8 mm).

3.Use insulated copper wire for field wiring. Wire size varies with the total length of wiring.

Refer to 5. Wiring Instructions for details.

CAUTION

Check local electrical codes

and regulations before

 

 

 

obtaining wire. Also, check

 

any specified instructions or

 

limitations.

Model

Narrow Tube

Wide Tube

 

 

 

 

Outer Dia.

Thickness

Outer Dia.

Thickness

 

 

 

 

 

 

CS-MKE7NKU, CS-MKE9NKU, CS-MKE12NKU

1/4" (6.35 mm)

0.0314" (0.8 mm)

3/8" (9.52 mm)

0.0314" (0.8 mm)

 

 

 

 

 

CS-MKE18NKU

1/4" (6.35 mm)

0.0314" (0.8 mm)

1/2" (12.70 mm)

0.0314" (0.8 mm)

 

 

 

 

 

CS-MKE24NKU

1/4" (6.35 mm)

0.0314" (0.8 mm)

5/8" (15.88 mm)

0.0393" (1.0 mm)

 

 

 

 

 

CS-MKE9NB4U, CS-MKE12NB4U

1/4" (6.35 mm)

0.0314" (0.8 mm)

3/8" (9.52 mm)

0.0314" (0.8 mm)

 

 

 

 

 

CS-KE18NB4UW

1/4" (6.35 mm)

0.0314" (0.8 mm)

1/2" (12.70 mm)

0.0314" (0.8 mm)

 

 

 

 

 

1-5. Additional Materials Required for Installation

 

 

1.

Refrigeration (armored) tape

3.

Putty

2.

Insulated staples or clamps for connecting wire

4.

Refrigeration lubricant

 

(See local codes.)

5.

Clamps or saddles to secure refrigerant tubing

4

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Panasonic CU-4KE24NBU, CU-4KE31NBU, CU-3KE19NBU service manual General