Periodic Maintenance Chart

MAINTENANCE

 

 

 

 

 

 

 

 

Item

Maintenance Interval

 

Remarks

 

 

(whichever comes first)

 

 

 

 

Hours

Calendar

Miles

 

 

 

 

 

 

(Km)

 

 

Air filter,

-

Weekly

 

-

 

Inspect; replace as needed

E

main element

 

 

 

 

 

 

Brake pad wear

10 H

Monthly

100

(160)

 

Inspect periodically

D

 

 

 

 

 

 

 

 

Battery

20 H

Monthly

200

(320)

 

Check terminals; clean; test

Engine oil change

25 H

1 M

250

(400)

 

Perform a break-in oil and

 

 

 

 

 

 

 

filter change (see page 98)

Demand drive fluid

25 H

1 M

250

(400)

 

Change fluid every 25 hours

 

(extreme use)

 

 

 

 

 

if ADC is subjected to

 

 

 

 

 

 

 

extreme use. See page 102.

Demand drive fluid

25 H

1 M

250

(400)

 

Break-in oil level check

Rear gearcase oil

25 H

1 M

250

(400)

 

Break-in oil level check

Transmission oil

25 H

1 M

250

(400)

 

Break-in oil level check

General

50 H

3 M

500

(800)

 

Lubricate all fittings, pivots,

 

lubrication

 

 

 

 

 

cables, etc.

 

Shift linkage

50 H

6 M

500

(800)

 

Inspect, lubricate

D

Steering

50 H

6 M

500

(800)

 

Lubricate

Front suspension

50 H

6 M

500

(800)

 

Lubricate

Rear suspension

50 H

6 M

500

(800)

 

Lubricate

D

Throttle Cable/

50 H

6 M

500

(800)

 

Inspect; adjust; lubricate;

E

Throttle Release

 

 

 

 

 

replace if necessary

 

Switch

 

 

 

 

 

 

E

Throttle Body

50 H

6 M

500

(800)

 

Inspect duct for proper seal-

 

Intake Duct

 

 

 

 

 

ing/air leaks

 

Drive belt

50 H

6 M

500

(800)

 

Inspect; adjust; replace as

 

 

 

 

 

 

 

needed

 

Cooling system

50 H

6 M

1000

(1600)

 

Inspect coolant strength

 

 

 

 

 

 

 

seasonally; pressure test

 

 

 

 

 

 

 

system yearly

Radiator

50 H

6 M

1000

(1600)

 

Inspect; clean external

 

 

 

 

 

 

 

surfaces

Cooling hoses

50 H

6 M

1000

(1600)

 

Inspect for leaks

Oil lines and

100 H

6 M

1000

(1600)

 

Inspect for leaks and loose

 

fasteners

 

 

 

 

 

fittings

Engine oil change

100 H

6 M

1000

(1600)

 

Change the oil and filter

Oil filter change

100 H

6 M

1000

(1600)

 

Replace with oil change

Demand drive fluid

100 H

12 M

1000

(1600)

 

Change fluid

 

(normal use)

 

 

 

 

 

 

Rear gearcase oil

100 H

12 M

1000

(1600)

 

Change fluid

Transmission oil

100 H

12 M

1000

(1600)

 

Change fluid

93

Page 95
Image 95
Polaris 550 EPS owner manual Miles