Porter-Cable PCH2627, PCV2021, PCH2425, PCH3030 Troubleshooting Guide, Problem, Cause, Correction

Models: PCH2627 D22885-011-0 PCH3540HR PCH3030 PCH2425 PCV2021

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TROUBLESHOOTING GUIDE

TROUBLESHOOTING GUIDE

 

 

 

 

 

 

 

 

 

 

PROBLEM

 

CAUSE

CORRECTION

 

Engine will not start

1.

No fuel.

1.

Add Fuel.

 

(see Engine Manual for

2.

Low oil

2.

Add required amount of oil.

 

further engine trouble-

 

 

(if equipped with low oil shutdown).

 

 

 

shooting)

3.

Pressure builds up after two pulls

3.

Squeeze gun trigger to relieve pressure.

 

 

 

 

 

 

 

 

on the recoil starter or after initial

 

 

 

 

 

 

 

use.

 

 

 

 

 

 

4. Not primed or choked.

4. Push primer bulb 3 times or choke engine.

 

 

 

5.

Spark plug wire not attached.

5.

Attach spark plug wire.

 

 

 

6.

Engine ON/OFF switch in OFF po- 6. Place engine ON/OFF switch in ON position.

 

 

 

 

 

sition (If equipped.)

 

 

 

 

 

7.

Choke lever in the "Choke" position

7.

Move choke to the "No Choke" position.

 

 

 

 

 

on a "hot" engine or an engine that

 

 

 

 

 

 

 

has been exposed to thermal heat

 

 

 

 

 

 

 

for a long period of time.

 

 

 

 

 

8.

Fuel valve closed (if equipped)

8.

Move the fuel valve lever to the "Open" position.

 

 

 

 

 

 

 

 

 

No or low pressure

1.

Wand not in high pressure.

1.

See How to Use Wand paragraph in the

(initial use)

 

 

 

 

 

Operation Section.

 

 

 

2.

Low water supply.

2.

Water supply must be at least 5 GPM @ 20 PSI.

 

 

 

 

3. Leak at high pressure hose.

3. Repair leak. Apply Teflon tape if necessary.

 

 

 

4.

Nozzle obstructed.

4.

Clean nozzle with paper clip or nozzle cleaning

 

 

 

 

 

 

 

 

tool, pour water into nozzle end to flush out ob-

 

 

 

 

 

 

 

 

struction.

 

 

 

 

5. Water filter screen clogged.

5.

Remove and clean filter.

 

 

 

 

 

 

 

 

 

 

 

 

 

6.

Defective E-Z start valve.

 

6.

Check with Authorized Warranty Service Center

 

 

 

 

 

(If applicable)

 

 

(AWSC.)

 

 

 

 

 

 

 

 

 

 

 

 

 

7.

Air in hose.

 

 

 

 

 

 

 

 

7.

Turn off the engine, then the water source.

 

 

 

 

 

 

 

 

Disconnect the water source from the pump inlet

 

 

 

 

 

 

 

 

and turn the water source on to remove all air

 

 

 

 

 

 

 

 

from the hose. When there is a steady stream of

 

 

 

 

 

 

 

 

water present, turn water source off. Reconnect

 

 

 

 

 

 

 

 

water source to pump inlet and turn on water

 

 

 

 

 

 

 

 

source. Squeeze trigger to remove remaining air.

 

 

 

8.

Choke lever in the "Choke" posi-

 

 

 

 

 

8.

Move choke to the "No Choke" position.

 

 

 

 

 

tion.

 

 

 

 

 

 

9. Throttle control lever is not in the

9.

Move throttle control lever to the "Fast" position.

 

 

 

 

 

"Fast" position.

 

 

 

 

 

 

10. High pressure hose is too long.

10.

Use high pressure hose under 100 feet.

 

 

 

 

 

 

 

 

 

Will not draw chemicals

1.

Wand not in low pressure.

1. See How to Use Wand paragraph in the

 

 

 

 

 

 

 

 

Operation Section.

 

 

 

2.

Chemical filter clogged.

2.

Clean filter.

 

 

 

3.

Chemical screen not in chemical

3.

Insure end of chemical hose is fully submerged

 

 

 

 

 

 

 

 

into chemical.

 

 

 

4.

Chemical adjustment knob closed.

4.

Turn knob fully counterclockwise to open.

 

 

 

5.

Chemical too thick

5.

Dilute chemical. Chemical should be the same

 

 

 

 

 

 

 

 

consistency as water.

 

 

 

6.

Pressure hose is too long

6.

Lengthen water supply hose instead of pressure

 

 

 

7.

Chemical build up in chemical

 

hose.

 

 

 

7.

Have parts cleaned or replaced by AWSC.

 

 

 

 

 

injector.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17 — ENG

D22885

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Porter-Cable PCH2627, PCV2021, PCH2425, PCH3030, PCH3540HR, D22885-011-0 Troubleshooting Guide, Problem, Cause, Correction