Troubleshooting – Operating Problems

Trouble

Finished stock is concave on back end.

Finished stock is concave on front end.

Finished stock is concave in the middle.

Ends of finished stock are cut more than the middle.

Chip out.

Fuzzy grain.

Cutterhead slows while operating.

Chatter marks on workpiece (standard cutterhead).

Uneven knife marks on workpiece.

Probable Cause

Remedy

 

 

Knife or knife insert is higher than

Raise outfeed table until it aligns with

outfeed table.

tip of knife/insert. See page 19.

 

 

Outfeed table is higher than knife or

Lower outfeed table until it aligns with

insert.

tip of knife/insert. See page 19.

 

 

Both tables have too much end fall.

Raise both table ends using the cam

adjustment devices. See pages 17-18.

 

 

 

Table ends are raised higher than the

Lower both table ends using the cam

middle.

adjustment devices. See pages 17-18.

 

 

Cutting against the grain.

Cut with the grain whenever possible.

 

 

Dull knives or knife inserts.

Sharpen or replace knives.

Rotate or replace knife inserts.

 

 

 

Feeding workpiece too fast.

Use slower rate of feed.

 

 

Cutting too deeply.

Make shallower cuts.

 

 

Knots, imperfections in wood.

Inspect wood closely for imperfections;

use different stock if necessary.

 

 

 

Wood has high moisture content.

Allow wood to dry or use different stock.

 

 

Dull knives or knife inserts.

Sharpen or replace knives.

Rotate or replace knife inserts.

 

 

 

Feeding workpiece too quickly, or

Feed more slowly, or apply less

applying too much pressure to

pressure to workpiece.

workpiece.

 

 

 

 

Set knives properly using provided knife

Knives incorrectly set.

setting gauge. Check that knife slots

 

are clean and free of dust or debris.

 

 

Feeding workpiece too fast.

Feed workpiece slowly and

consistently.

 

 

 

Knives or knife inserts are nicked or

Replace nicked knives or rotate inserts;

align standard knives properly using

out of alignment.

knife-setting gauge. See pages 18-22.

 

 

 

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Powermatic PJ-882HH operating instructions Troubleshooting Operating Problems, Probable Cause Remedy