Trouble-Shootingfor Model TS29 Shaper

PROBLEM

POSSIBLE CAUSE

SOLUTION [with page #]

 

 

 

 

Machine will not start.

1. Faulty switch.

1.

Replace switch.

 

2. Cord damaged.

2. Have cord replaced by authorized

 

 

 

service person.

 

3. Not connected to power source.

3.

Check connection.

 

4. Connected to wrong voltage.

4.

Check voltage.

 

5. Fuse blown or circuit breaker tripped

5.

Replace fuse, reset breaker.

 

at incoming power source.

 

 

 

 

 

 

Overload kicks out

1. Extension cord too light or too long.

frequently.

2.

Feeding stock too fast.

 

3.

Cutter is dull or has gum on it.

1.Replace with adequate size cord.

2.Feed stock more slowly.

3.Clean or replace cutter.

 

Tool does not come up

1. Extension cord too light or too long.

1.

Replace with adequate size cord.

 

 

to speed.

2. Low current.

2.

Contact local electric company.

 

 

 

 

3. Motor not wired for correct voltage.

3.

Refer to motor nameplate for correct

 

 

 

 

 

 

wiring.

 

 

 

 

4. Spindle is locked.

4.

Release spindle lock knob.

 

 

 

 

 

 

 

 

 

 

Machine makes

1. Dull cutter.

1.

Replace cutter. [11]

 

 

unsatisfactory cuts.

2. Gum or pitch on cutter.

2.

Remove cutter and clean with

 

 

 

 

 

 

turpentine and steel wool.

 

 

 

 

3. Gum or pitch on table causing erratic

3.

Clean table with turpentine and

 

 

 

 

feed.

 

steel wool.

 

 

 

 

4. Feeding work in wrong direction.

4.

Feed work against cutter rotation. [5]

 

 

 

 

 

 

 

 

 

Stock burns.

1. Dull cutter.

1.

Sharpen by honing on flat side.

 

 

 

 

2. Cutter too deep.

2.

On hardwoods take light cuts; attain

 

 

 

 

 

 

full depth of cut with several passes.

 

 

 

 

3. Forcing work.

3.

Feed slowly and steadily.

 

 

 

 

 

 

 

 

 

Machine vibrates

1. Damaged tool.

1.

Replace tool.

 

 

excessively.

2. Stand or bench on uneven floor.

2.

Reposition on flat, level surface.

 

 

 

 

3. Bad v-belt.

3.

Replace belt.

 

 

 

 

4. V-belt not tensioned correctly.

4.

Adjust belt tension. [15]

 

 

 

 

5. Bent pulley.

5.

Replace pulley.

 

 

 

 

6. Improper motor mounting.

6.

Check and adjust motor mounting.

 

 

 

 

 

 

 

 

Edge splits off on

Characteristic of cut.

1.

Make cross-grain cuts first then finish

 

 

cross-grain cut.

 

 

with grain.

 

 

 

 

 

2.

Use scrap block to support at end of

 

 

 

 

 

 

cut.

 

 

 

 

 

 

 

 

Raised areas on shaped

Variation in pressure which holds work

1.

Keep work firmly against fence or

 

 

edge.

against cutter.

 

collars throughout pass.

 

 

 

 

 

2.

Use hold-downs or stock feeder. [13]

 

 

 

 

 

 

 

 

Work pulled from hand

No support.

1.

Use mitre gauge with clamp or hold-

 

 

of cut

 

 

down to start cut when shaping free-

 

 

 

 

 

 

hand; hold work firmly against fence.

 

 

 

 

 

2.

Adjust the tension of spring plate.

 

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Powermatic instruction manual Trouble-Shootingfor Model TS29 Shaper, Problem Possible Cause