Installations must follow these codes:
• National Electrical Code and any other national, state, provincial or local codes or regulations hav- ing jurisdiction.

 

Model

 

 

 

1 in. NPT

 

 

1-1/4 in. NPT

 

1-1/2 in. NPT

 

2 in. NPT

 

2-1/2 in. NPT

 

 

 

 

 

 

 

 

 

 

 

 

No.

 

N

 

P

 

 

N

 

P

 

 

N

 

P

 

N

 

P

 

N

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

503

 

15

 

35

 

65

 

150

130

 

360

 

 

 

 

 

 

 

 

 

753

 

5

 

15

 

65

 

100

 

 

75

 

180

 

250

 

 

 

 

 

 

 

1103

 

 

 

 

 

 

 

35

 

55

 

 

35

 

90

 

125

 

300

 

300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1253

 

 

 

 

 

 

 

15

 

25

 

 

25

 

60

 

85

 

225

 

200

 

300

 

1503

 

 

 

 

 

 

 

10

 

15

 

 

15

 

25

 

60

 

150

 

150

 

275

 

1753

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

 

110

 

115

 

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2003

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35

 

90

 

85

 

210

 

Natural Gas

– 1,000 BTU/ft3, 0.60 specific gravity at 0.5 in. WC pressure drop

 

 

 

 

 

 

 

 

 

 

Propane Gas – 2,500 BTU/ft3, 1.53 specific gravity at 0.6 in. WC pressure drop

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table I: Maximum Equivalent Pipe Length

 

 

 

 

 

 

The gas valve pressure regulator on the heater is

• Safety wiring must be NEC Class 1.

 

 

 

nominally preset as noted in Table J.

 

 

 

 

• Heater must be electrically grounded as required

During normal operation, carbon dioxide should be 8.5

 

by the NEC.

 

 

 

 

 

 

 

 

• In Canada, CSA C22. 1 C.E.C. Part 1.

 

 

 

to 9.0% at full fire for natural gas and between 9.5 and

The MVB 503-1503 heaters are wired for 120 VAC, 12

10.0% for propane gas. Carbon monoxide should be

‹100ppm.

 

 

 

 

 

 

 

 

 

 

 

 

amps while the MVB 1753 & 2003 heaters are wired

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for 120 VAC, 18 amps. Consult the wiring diagram

 

 

 

 

 

 

 

Manifold Gas Pressure

 

 

 

Model

 

 

 

 

 

 

shipped with the heater. Before starting the heater,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

 

 

 

 

(High Fire Values)

 

 

check to ensure proper voltage to the heater and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pump.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Natural Gas

 

Propane Gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler mounted pumps (up to

34 hp) get their power

 

503

 

 

 

-0.1

 

 

 

-0.1

 

 

 

753

 

 

 

-0.4

 

 

 

-0.1

 

 

supply directly from the boiler power supply (connec-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tions in rear wiring box). Install a circuit breaker sized

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1003

 

 

 

-0.8

 

 

 

-0.2

 

 

sufficiently for both the heater and the pump. Pumps

 

1253

 

 

 

-1.6

 

 

 

-0.2

 

 

larger than 34 hp must use a separate power supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and run the power through the optional pump contac-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1503

 

 

 

-2.4

 

 

 

-0.6

 

 

tor which is located in the rear wiring box. Use

 

1753

 

 

 

-0.4

 

 

 

-0.1

 

 

appropriately-sized wire as defined by NEC, CSA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and/or local codes. All primary wiring should be 125%

 

2003

 

 

 

-1.0

 

 

 

-0.5

 

 

 

NOTE: Manifold

 

pressures should be

 

±0.2 in. WC.

 

 

of minimum rating.

 

 

 

 

 

 

 

 

 

 

 

If any of the original wire as supplied with the heater

 

Table J: Manifold Gas Pressure Settings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

must be replaced, it must be replaced with 105°C wire

CAUTION: For proper operation, no more than a

or its equivalent.

 

 

 

 

 

 

 

 

30% drop in gas supply pressure from no-load to full-

 

 

 

 

 

 

 

 

load conditions

 

is acceptabl e.

 

Under

no

All high voltage wiring connections to the MVB heater

circumstances should the pressure be outside the

are made inside the rear wiring box as shown in Fig.

listed operational range.

 

 

 

 

 

 

18. Pump power should be taken from terminals 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Com), 3 (GND) and 6 (Hot) – 34 hp and smaller ONLY.

Electrical Power Connections

Power to the MVB heater should be connected to ter-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

minals 1, 2, and 3 as noted in Fig. 18. All low voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

wiring,

including

sensors,

interlocks, enable/disable,

and various options are wired into terminals 1–20 on the front wiring panel as noted in Fig. 18.

20

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Image 20
Raypak 503-2003 Electrical Power Connections, Model In. NPT 4 in. NPT 2 in. NPT, Manifold Gas Pressure Model, Propane Gas

503-2003 specifications

The Raypak 503-2003 is a notable entry in the world of water heating solutions, renowned for its efficiency and reliability in both residential and commercial settings. This model is designed to provide exceptional performance while maintaining ease of use and minimization of environmental impact.

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