Reversing Water Connections

Follow these instructions to change the water connec- tions from the left-hand side (standard) to the right-hand side.

1.Disconnect all electrical power from the heater (if applicable).

2.Label all electrical connections and conduit lines. This may include the flow switch, low water cut-off probe and/or pump.

3.Disconnect or isolate the main gas pipe from the heater (if applicable).

4.Remove both in/out and return header access panels by removing all sheet metal screws.

5.Remove all plumbing fittings to the header. This will include both inlet and outlet water pipe unions and the pressure relief valve and drain piping.

6.Remove limits, control bulbs and/or sensors.

7.Remove the six flange nuts and the in/out header from the left-hand side.

8.Remove the six flange nuts and the return header from the right-hand side.

9.Remove the header stud bolts from each tube sheet.

10.Reverse the headers and stud bolts to the new location.

11.Install NEW red beveled O-rings flush against both tube sheets with the bevel facing outward.

12.Push the header firmly against the O-rings. Install and tighten the flange nuts onto the stud bolts until finger tight.

13.Slowly tighten the flange nuts, starting from the center nut (number 1) in Fig. 9 and working sequentially around the header as indicated. Torque all nuts to 25 ft/lb. DO NOT OVER-TIGHT-

EN.

14.Re-route the capillary(s), wiring, etc., to the new location, adding thermal paste and shim to the capillary well.

Fig. 9: Torque Sequence

Relief Valve Piping

WARNING: Pressure relief valve discharge piping must be piped near the floor and close to a drain to eliminate the potential of severe burns. Do not pipe to any area where freezing could occur. Refer to local codes.

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Raypak HD101, HD401 manual Reversing Water Connections, Relief Valve Piping
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HD101, HD401 specifications

Raypak is renowned for its commitment to high-quality heating solutions, with the HD101 and HD401 models standing out in their product range. These units are designed specifically for commercial applications, providing reliable and efficient hydronic heating systems. The HD series embodies innovation while addressing the unique demands of larger spaces.

One of the main features of the HD101 and HD401 is their stainless steel construction, which ensures increased durability and resistance to corrosion. This design choice enhances the longevity of the units, making them ideal for various installations in commercial or industrial settings.

Both models are equipped with a high-efficiency heat exchanger that maximizes heat transfer while minimizing energy consumption. This feature is particularly significant in today’s environmentally conscious market, as it contributes to lower operating costs and reduced carbon footprints. The heat exchangers are engineered for easy maintenance, offering simplicity when service is required.

In terms of technology, the HD101 and HD401 include advanced digital controls that allow for precise temperature regulation. This user-friendly interface enables operators to easily manage and monitor heating parameters, facilitating optimal performance and energy management.

The models also feature modulating burners that adjust their output according to the heating demand. This capacity for modulation results in smoother operation and an overall increase in efficiency, as the burners can maintain consistent temperatures without excessive energy use.

Another noteworthy characteristic is their compatibility with various control systems, including BMS (Building Management Systems). This adaptability allows for seamless integration into existing infrastructure, providing users with greater versatility and control over their heating environments.

Both the HD101 and HD401 come with advanced safety features, including flame rollback protection and pressure monitoring, ensuring safe operation even in demanding conditions. Additionally, their compact design allows for easy installation in limited spaces while still providing powerful heating capabilities.

Ultimately, the Raypak HD101 and HD401 are exceptional choices for those in need of high-efficiency commercial heating solutions. With their robust construction, advanced technology, and user-friendly features, these models promise to deliver reliable performance and energy savings for years to come. Whether for a large facility or a specific industrial application, they stand ready to meet the heating challenges of today’s commercial landscape.
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