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Raypak
HD101, HD401 manual
Models:
HD101
HD401
1
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48 pages
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Troubleshooting
Install
Maintenance
Venting Configurations
High Limit Manual Reset
Blower Adjustment
Safety
Electrical Power Connections
Flow Switch
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Contents
Do not try to light any appliance
WHAT TO DO IF YOU SMELL GAS
INSTALLATION & OPERATING INSTRUCTIONS
Models HD101-HD401 Types H & WH
Page
BEFORE INSTALLATION
CONTENTS
WIRING DIAGRAM-MODELS
HD TROUBLESHOOTING
WARNINGS - Pay Attention to These Terms
DANGER
WARNING - CALIFORNIA PROPOSITION
Installations at Elevation
BEFORE INSTALLATION Model Identification
Product Receipt
Ratings and Certifications
Component Locations
Fig. 1 Component Locations - Angle View
Fig. 2 Component Locations - Left Side
Model
General Information
Quantity of Burners
Vent Size in
Time/Temperature Relationships in Scalds
GENERAL SAFETY
Installation Codes
INSTALLATION
Indoor/Closet Installations
Equipment Base
Outdoor Installations
Combustion and Ventilation Air
U.S. Installations
Conventional Combustion Air Supply
Combustion Air Filter
Installations in Canada
Water Piping
General
Relief Valve Piping
Reversing Water Connections
Hydrostatic Test
Hydronic Heating
Low Temperature System
Temperature & Pressure Gauge
Fig. 11 Dual Boiler-Primary/SecondaryPiping
Piping-HeatingBoilers
Domestic Hot Water Piping
Air-Separation/ExpansionTank
Three-WayValves
Gas Supply Connection
Gas Supply
Gas Supply Pressure
Gas Pressure Regulator
Table G Maximum Equivalent Pipe Length
Check the Power Source
Electrical Power Connections
Surge Protection
Making the Electrical Connections
TANKSTAT AS SHOWN IN THE DIAGRAM ABOVE
Electrical Connections - Domestic Hot Water
SINGLE STAGE TANKSTAT STAGE CONNECTION
ATTACH STAGE 1 CONNECTIONS
General
Venting
Barometric Damper
Support of Vent Stack
Vent Terminal Location
U.S. Installations1
Canadian Installations2
Table I Vent/Air Inlet Termination Clearances
Installations in Canada
US Installations
Venting Configurations
Venting Installation Tips
Natural Draft Vertical Vent Termination
Appliance
Model
Certified
Vent Size
Horizontal Thru-wallDirect Vent Termination
Certified
Certified
Outdoor Installation
Vertical Direct Vent System Installation
Vertical Direct Vent Termination
High Limit - Auto Reset Optional
High Limit Manual Reset
CONTROLS
Ignition Control Module
Flow Switch
High and Low Gas Pressure Switches Optional
Low Water Cut Off Optional
WIRING DIAGRAM-MODELS HD101-HD401
Step
HD Troubleshooting
Step
Step
PRE-START-UP
Check Power Supply
INITIAL START-UP
Domestic Hot Water Heaters
Page
Gas Valve Adjustment
Main Burner Adjustment
Blower Adjustment
Start-Up
Gas Type Conversion on Valve
Safety Inspection
POST START-UPCHECK
Follow-Up
Air Filter Inspection/Removal
Heat Exchanger Removal
MAINTENANCE
Suggested Minimum Maintenance Schedule
Yearly Beginning of each heating season
Inside Combustion Air Contamination
APPENDIX
Daily
Monthly
dry cleaning/laundry areas and establishments
Areas causing contaminated combustion air
hydrochloric acid/muriatic acid
cements and glues
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