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Raypak
HD401, HD101 manual
Models:
HD101
HD401
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48 pages
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Troubleshooting
Install
Tankstat As Shown In The Diagram Above
Maintenance
Venting Configurations
High Limit Manual Reset
Blower Adjustment
dry cleaning/laundry areas and establishments
Time/Temperature Relationships in Scalds
Safety
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Page 3
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Contents
INSTALLATION & OPERATING INSTRUCTIONS
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance
Models HD101-HD401 Types H & WH
Page
WIRING DIAGRAM-MODELS
CONTENTS
BEFORE INSTALLATION
HD TROUBLESHOOTING
WARNING - CALIFORNIA PROPOSITION
WARNINGS - Pay Attention to These Terms
DANGER
Product Receipt
BEFORE INSTALLATION Model Identification
Installations at Elevation
Ratings and Certifications
Fig. 2 Component Locations - Left Side
Component Locations
Fig. 1 Component Locations - Angle View
Quantity of Burners
General Information
Model
Vent Size in
GENERAL SAFETY
Time/Temperature Relationships in Scalds
Indoor/Closet Installations
INSTALLATION
Installation Codes
Equipment Base
Outdoor Installations
Conventional Combustion Air Supply
U.S. Installations
Combustion and Ventilation Air
Combustion Air Filter
General
Installations in Canada
Water Piping
Reversing Water Connections
Relief Valve Piping
Hydronic Heating
Low Temperature System
Temperature & Pressure Gauge
Hydrostatic Test
Fig. 11 Dual Boiler-Primary/SecondaryPiping
Air-Separation/ExpansionTank
Domestic Hot Water Piping
Piping-HeatingBoilers
Three-WayValves
Gas Supply
Gas Supply Connection
Table G Maximum Equivalent Pipe Length
Gas Supply Pressure
Gas Pressure Regulator
Surge Protection
Electrical Power Connections
Check the Power Source
Making the Electrical Connections
SINGLE STAGE TANKSTAT STAGE CONNECTION
Electrical Connections - Domestic Hot Water
TANKSTAT AS SHOWN IN THE DIAGRAM ABOVE
ATTACH STAGE 1 CONNECTIONS
Venting
General
Vent Terminal Location
Barometric Damper
Support of Vent Stack
Table I Vent/Air Inlet Termination Clearances
U.S. Installations1
Canadian Installations2
US Installations
Installations in Canada
Venting Installation Tips
Venting Configurations
Natural Draft Vertical Vent Termination
Certified
Model
Appliance
Vent Size
Horizontal Thru-wallDirect Vent Termination
Certified
Certified
Vertical Direct Vent Termination
Outdoor Installation
Vertical Direct Vent System Installation
CONTROLS
High Limit Manual Reset
High Limit - Auto Reset Optional
Ignition Control Module
Low Water Cut Off Optional
Flow Switch
High and Low Gas Pressure Switches Optional
WIRING DIAGRAM-MODELS HD101-HD401
Step
HD Troubleshooting
Step
Step
INITIAL START-UP
Check Power Supply
PRE-START-UP
Domestic Hot Water Heaters
Page
Blower Adjustment
Main Burner Adjustment
Gas Valve Adjustment
Start-Up
Safety Inspection
Gas Type Conversion on Valve
Air Filter Inspection/Removal
POST START-UPCHECK
Follow-Up
Heat Exchanger Removal
Yearly Beginning of each heating season
MAINTENANCE
Suggested Minimum Maintenance Schedule
Daily
APPENDIX
Inside Combustion Air Contamination
Monthly
hydrochloric acid/muriatic acid
Areas causing contaminated combustion air
dry cleaning/laundry areas and establishments
cements and glues
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