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Raypak
HD401, HD101 manual Component Locations - Angle View, Component Locations - Left Side
Models:
HD101
HD401
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Troubleshooting
Install
Tankstat As Shown In The Diagram Above
Maintenance
Venting Configurations
High Limit Manual Reset
Blower Adjustment
dry cleaning/laundry areas and establishments
Time/Temperature Relationships in Scalds
Safety
Page 6
Image 6
Component Locations
Fig. 1: Component Locations — Angle View
Fig. 2: Component Locations — Left Side
Fig. 3: Component Locations — Front (Panels removed for clarity)
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Image 6
Page 5
Page 7
Contents
INSTALLATION & OPERATING INSTRUCTIONS
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance
Models HD101-HD401 Types H & WH
Page
WIRING DIAGRAM-MODELS
CONTENTS
BEFORE INSTALLATION
HD TROUBLESHOOTING
WARNINGS - Pay Attention to These Terms
DANGER
WARNING - CALIFORNIA PROPOSITION
Product Receipt
BEFORE INSTALLATION Model Identification
Installations at Elevation
Ratings and Certifications
Component Locations
Fig. 1 Component Locations - Angle View
Fig. 2 Component Locations - Left Side
Quantity of Burners
General Information
Model
Vent Size in
GENERAL SAFETY
Time/Temperature Relationships in Scalds
Indoor/Closet Installations
INSTALLATION
Installation Codes
Equipment Base
Outdoor Installations
Conventional Combustion Air Supply
U.S. Installations
Combustion and Ventilation Air
Combustion Air Filter
Installations in Canada
Water Piping
General
Reversing Water Connections
Relief Valve Piping
Hydronic Heating
Low Temperature System
Temperature & Pressure Gauge
Hydrostatic Test
Fig. 11 Dual Boiler-Primary/SecondaryPiping
Air-Separation/ExpansionTank
Domestic Hot Water Piping
Piping-HeatingBoilers
Three-WayValves
Gas Supply
Gas Supply Connection
Gas Supply Pressure
Gas Pressure Regulator
Table G Maximum Equivalent Pipe Length
Surge Protection
Electrical Power Connections
Check the Power Source
Making the Electrical Connections
SINGLE STAGE TANKSTAT STAGE CONNECTION
Electrical Connections - Domestic Hot Water
TANKSTAT AS SHOWN IN THE DIAGRAM ABOVE
ATTACH STAGE 1 CONNECTIONS
Venting
General
Barometric Damper
Support of Vent Stack
Vent Terminal Location
U.S. Installations1
Canadian Installations2
Table I Vent/Air Inlet Termination Clearances
US Installations
Installations in Canada
Venting Installation Tips
Venting Configurations
Natural Draft Vertical Vent Termination
Certified
Model
Appliance
Vent Size
Horizontal Thru-wallDirect Vent Termination
Certified
Certified
Outdoor Installation
Vertical Direct Vent System Installation
Vertical Direct Vent Termination
CONTROLS
High Limit Manual Reset
High Limit - Auto Reset Optional
Ignition Control Module
Flow Switch
High and Low Gas Pressure Switches Optional
Low Water Cut Off Optional
WIRING DIAGRAM-MODELS HD101-HD401
Step
HD Troubleshooting
Step
Step
INITIAL START-UP
Check Power Supply
PRE-START-UP
Domestic Hot Water Heaters
Page
Blower Adjustment
Main Burner Adjustment
Gas Valve Adjustment
Start-Up
Safety Inspection
Gas Type Conversion on Valve
POST START-UPCHECK
Follow-Up
Air Filter Inspection/Removal
Heat Exchanger Removal
MAINTENANCE
Suggested Minimum Maintenance Schedule
Yearly Beginning of each heating season
Daily
APPENDIX
Inside Combustion Air Contamination
Monthly
hydrochloric acid/muriatic acid
Areas causing contaminated combustion air
dry cleaning/laundry areas and establishments
cements and glues
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