Raypak HD401, HD101 Start-Up, Main Burner Adjustment, Gas Valve Adjustment, Blower Adjustment

Check the Gas Supply Pressure

1.Slowly turn on main gas shut-off valve.

2.Read the gas supply pressure from the manome- ter; minimum supply pressure is 4 in. WC, recommended supply is 7 in. WC for natural gas (minimum 11.0 in. WC for LP gas).

3.If pressure is > 14 in. WC, turn off the valve.

4.Check if the service regulator is installed and/or adjust the service regulator.

Start-Up

Blower Adjustment

1.A nylon tee fitting is connected with hoses in-line with the air pressure switches. Disconnect the plugged side and connect a manometer.

2.Close the gas valve.

3.Turn power on.

4.During startup or Lo-Fire, the air pressure should read 0.5±0.05 in. WC. During Hi-Fire, the reading should be between 0.9 in. WC and 1.0 in. WC. If these are not the obvserved manometer readings, adjust the air shutter on the blower to attain the correct values. (See Fig. 4, air shutter adjustment, on page 7).

5.Turn power off.

6.Reinstall rubber plug on tee.

Main Burner Adjustment

1.Turn off unit.

2.Open manual firing valve.

3.Turn on the unit, wait 15 seconds, and the igniter should glow. There’s a sight glass to check igniter at both ends of the heater. Gas valve should be open after 45 seconds.

4.If burner does not light on first trial. It will retry, up to 3 times.

5.Main burner ignition – check manifold gas pres- sure at gas valve manifold pressure tap. (See Table O).

6.If the pressure reading differs by more than the tol- erance given, adjust the gas valve accordingly. See gas valve adjustment section below for instructions.

Gas Valve Adjustment
Firing	Gas Valve	Gas Type
		Natural	LP/Propane
Stage		+/- 0.1"WC	+/- 0.1"WC
Hi-Fire	Invensys	3.3" WC
	Honeywell or
		3.1" WC	9.6" WC
	White-Rodgers
Lo-Fire	Invensys	1.2" WC
	Honeywell or	1.4" WC	3.6" WC
	White-Rodgers
	Table O: Gas	Valve Pressures

Honeywell Gas Valve

1.While the heater is running, remove plastic cap located behind ON/OFF knob.

2.Locate the HI or LO screw to adjust.

3.Using a small flat screwdriver, turn clockwise to increase and counterclockwise to decrease mani- fold pressure. See nominal gas valve manifold settings in Table O above.

4.Replace plastic cap when pressure is set.

White Rodgers Gas Valve

1.While the heater is running, locate the HI or LO cap located adjacent to ON/OFF switch.

2.Remove the appropriate cap.

3.Using a flat screwdriver, turn clockwise to increase and counterclockwise to decrease manifold pres- sure. See nominal gas valve manifold settings above.

4.Replace cap(s) when pressure is set.

Invensys (Model HD401 Natural Only)

1.Turn heater off.

2.Locate and remove the Torx tamper resistant screw. (Shown in Fig. 31)

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