INSTALLATION

If the controller was not mounted on the boiler by the factory, care should be taken to select a suitable mounting location. The controller should be mounted on a solid and permanent base. The unit should be readily accessible for maintenance and installation purposes, and should be mounted so that the display is at a height and location convenient for viewing.

Mechanical Installation

Install the controller within 30 feet of the boiler(s). It must be mounted vertically with the conduit holes fac- ing downward. The condui t holes are sized to accommodate standard 1/2" conduit fittings. If addi- tional or larger conduit fittings are required, locate the conduit connections on the bottom of the module.

Slave units, if present, should be installed adjacent to the master unit. (Y-304 slave cable is approximately five feet long.)

Mount the controller using the mounting bracket and appropriate hardware in four (4) places.

A minimum of eighteen (18) inches clearance from the front, and six (6) inches clearance on all other sides is required for service access. The hinged right side of the box should be installed with sufficient clearance (minimum 3” from bolt hole on the right side) to open the cover.

An electrical distribution sub-panel containing appro- priate disconnect switches and surge suppressors is required at or near the equipment location(s).

Electrical Installation

Requires: 120 VAC, Draws 0.5 amp; 60 Hz.

120 VAC Feeder Circuits: Install a surge protection device sized appropriately for your installation at each module.

Install a separate disconnect means for each load. Use appropriately sized wire for equipment as defined by NEC and/or local code. All primary wiring should be no less than 125% of minimum rating.

It is strongly recommended that the controller and the boiler(s) be supplied from the same power source. Install conduit as appropriate.

NOTE: Shielded 18 (AWG) gauge stranded wire must be used to connect the sensors to the controller. The shielded cable should be protected by conduit whenever possible.

NOTE: Minimum 18 AWG, 105°C, stranded wire must be used for all low voltage (less than 30 volts) external connections to the unit. Solid conductors should not be used because they can cause excessive tension on contact points. Install conduit as appropriate. All high voltage wires must be the same size (105°C, stranded wire) as the ones on the unit or larger.

Check Your Power Source

Using a Volt-ohm meter, check the following voltages at the terminal block inside the unit:

BLACK

CIRCUIT

VOLT-OHM

 

BREAKER

 

 

METER

WHITE

 

GREEN

GROUND

A B C

Fig. 1: Volt-ohm Meter

AC = 108 Volts AC Minimum, 132 Volts MAX AB = 108 Volts AC Minimum, 132 Volts MAX BC = Must be less than .6 Volts AC

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Raypak Y-200 manual Mechanical Installation, Electrical Installation, Check Your Power Source
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Y-200 specifications

The Raypak Y-200 is a sophisticated and robust swimming pool heater that is designed for efficiency, durability, and optimal performance. Ideal for both residential and commercial pools, the Y-200 is equipped with advanced technology to ensure a seamless heating experience, catering to pool owners who prioritize quality and reliability.

One of the main features of the Raypak Y-200 is its impressive heating capacity. With a powerful heater that can efficiently raise the temperature of water in larger pools, users can enjoy comfortable swimming conditions year-round. The heater is designed to be easy to install and maintain, allowing for hassle-free integration into existing pool systems.

The Y-200 utilizes innovative digital controls, which give users precise measurement and adjustment capabilities. This includes a user-friendly display that provides real-time feedback on temperature settings and operational status. The digital interface makes it simple to program the heater according to individual preferences, ensuring that water is always at the desired temperature.

In terms of energy efficiency, the Raypak Y-200 boasts advanced technology that reduces energy consumption while maximizing heat output. The heater is designed with a reliable and robust heat exchanger that utilizes copper fin technology, providing excellent thermal conductivity and corrosion resistance. This ensures longevity and reduces the need for frequent maintenance.

Additionally, the Y-200 incorporates environmentally friendly technologies, including low-NOx emissions, aligning with modern standards for sustainability. This feature not only minimizes the environmental impact but also assists in meeting local regulations concerning emissions.

Durability is a hallmark of the Raypak Y-200. Constructed with high-quality materials designed to withstand the rigors of outdoor conditions, it provides users with peace of mind knowing that their investment is protected. The heater is also equipped with a weather-resistant cabinet, ensuring reliable operation regardless of climate.

In conclusion, the Raypak Y-200 stands out in the market due to its powerful heating capacity, advanced digital controls, energy-efficient technologies, and durable construction. It is an excellent choice for pool owners seeking a dependable and efficient heating solution to enhance their swimming experience. With its combination of high performance and user-friendly features, the Y-200 represents a valuable addition to any pool setting.
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