BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL

SECTION 8: U-TUBE HEATER INSTALLATION

The figures in this section provide a general overview of component placement in a BLACKHEAT® U-Tube system. The location of some components such as supports and couplings is crucial for proper installation. Assemble the heater components as shown on Page 14, Figure 17.

For optional reflector configurations for U-tube heaters See Page 6, Figure 9 through Page 7, Figure 15. Install

appropriate suspension hardware, beam clamps, chain or rod at predetermined locations. Adjustments of chain length will provide uniform pitch.

If any step is unclear, please contact Roberts-Gordon at +44 (0) 1902 494425 or +61 [3] 9561 2100

8.1U-Tube Standard Parts List

Part No. Description

BH15

BH20

BH25

BH30

BH35

BH40

BH45

BH50

 

BLACKHEAT® Burner Assembly (Input and Fuel Varies)

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

07260001

Fan Package XP1

1

1

1

1

-

-

-

-

 

 

 

 

 

 

 

 

 

 

07260002

Fan Package XP2

-

-

-

-

1

1

1

-

 

 

 

 

 

 

 

 

 

 

07260003

Fan Package XP3

-

-

-

-

-

-

-

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03051101

Burner Tube, 100 mm x 3048 mm

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

91409408

Tube, 100 mm x 3048 mm

-

-

-

2

2

2

2

2

 

 

 

 

 

 

 

 

 

 

91409423

Tube, 100 mm x 1524 mm

-

2

2

-

-

-

2

2

 

 

 

 

 

 

 

 

 

 

S5127W

Fan Tube, 100 mm x 3048 mm, with 3048 mm Swirler

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

S5134W

Fan Tube, 100 mm x 3048 mm with 2134 mm Swirler

-

-

-

-

-

-

-

1

 

 

 

 

 

 

 

 

 

 

01335901

U-Bend

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

01329600

Standard Coupling Assembly

2

4

4

4

4

4

6

6

 

 

 

 

 

 

 

 

 

 

01329700

Coupling Lock

2

4

4

4

4

4

6

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

02750303

Reflector, Aluminium, 2439 mm

4

4

4

6

6

6

8

8

 

 

 

 

 

 

 

 

 

 

S5134W

Reflector, Stainless Steel, 2439 mm (Optional)*

4

4

4

6

6

6

8

8

 

 

 

 

 

 

 

 

 

 

02750800

Reflector End Cap, Aluminium

4

4

4

4

4

4

4

4

 

 

 

 

 

 

 

 

 

 

C2332B

Reflector End Cap, Stainless (Optional)*

4

4

4

4

4

4

4

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03090100

Tube and Reflector Hanger

4

6

6

6

6

6

8

8

 

 

 

 

 

 

 

 

 

 

01318901

Tube Clamp Package (including Nut, Washer & Bolt)

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

91908004

Wire Form

2

4

4

4

4

4

6

6

 

 

 

 

 

 

 

 

 

 

03050000

Reflector Support Strap

2

4

4

4

4

4

6

6

 

 

 

 

 

 

 

 

 

 

03020501

U-Bend Support Bracket

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E0007576

Bow Shackle

4

6

6

6

6

6

8

8

 

 

 

 

 

 

 

 

 

 

91107720

U-Clip Package (20 Pieces)

2

2

2

2

2

2

2

2

 

 

 

 

 

 

 

 

 

 

91912501

U-Bolt M6

2

2

2

2

2

2

2

2

 

 

 

 

 

 

 

 

 

 

C0090B

Nut M6

6

6

6

6

6

6

6

6

 

 

 

 

 

 

 

 

 

 

96411500

Lockwasher 6mm

6

6

6

6

6

6

6

6

 

 

 

 

 

 

 

 

 

 

94320812

Screw #8 x 3/4 (3.9 x 19mm), (goes with 91908004)

4

8

8

8

8

8

12

12

 

 

 

 

 

 

 

 

 

S7199K

Damper Flange Assembly (For use on Multiburner Systems)

 

 

 

1 Per Heater

 

 

 

 

 

 

 

 

 

 

 

 

 

*PVC coating must be removed prior to installation.

24

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Roberts Gorden BH15 service manual Tube Heater Installation, Tube Standard Parts List
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