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Siemens manual L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz, Table of Contents

Models: L-828

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L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz)

L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz)

Table of Contents

Installation

Operation

Maintenance

Troubleshooting

Parts

Wiring Schematics

Section 3 Installation		3-1
1.	Introduction	3-1
2.	Unpacking	3-1
3.	Installation	3-1
	Lifting CCR	3-1
	Mounting CCR	3-1
	Wiring Connections and Startup	3-3
	Calibrating Regulator	3-10
Section 4 Operation		4-1
1.	Introduction	4-1
2.	Local Control	4-1
3.	Remote Control	4-2
4. Shutdown Procedure		4-2
Section 5 Maintenance		5-1
1.	Introduction	5-1
2.	Maintenance Schedule	5-2
	Short-Circuit Test	5-3
	Open-Circuit Test	5-3
Section 6 Troubleshooting		6-1
1.	Introduction	6-1
2.	Preliminary Troubleshooting	6-2
3.	General Troubleshooting Procedures	6-3
Section 7 Parts		7-7
1.	Introduction	7-7
2.	Using the Illustrated Parts List	7-7
3.	L-828 CCR (4-10 kW/6.6 A) Part Ordering Code	7-8
4.	L-828 CCR General Assembly (4-10 kW/6.6 A) Parts List	7-9
5. Recommended Spare Parts		7-19
	Recommended Spare Parts (4 kW/208-240 Vac)	7-19
	Recommended Spare Parts (4 kW/480 Vac)	7-19
	Recommended Spare Parts (7.5 kW/208-240 Vac)	7-19
	Recommended Spare Parts (7.5 kW/480 Vac)	7-20
	Recommended Spare Parts (10 kW/208-240 Vac)	7-20
	Recommended Spare Parts (10 kW/480 Vac)	7-20
Section 8 Wiring Schematics		8-1
1.	Introduction	8-1
2.	Wiring Schematics	8-1

 2002 Siemens Airfield Solutions, Incorporated	96A0104B	Page iv
All rights reserved	Issued 6/02

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Siemens manual L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz, Table of Contents, Installation Operation Maintenance

Contents

L-828Constant Current Regulators LC-Type 4, 7.5, and 10 kW/6.6 A/60 HzIssued: August 16, Rev. B: June 7, Document No. 96A0104Record of Changes PageDescription EC NoTable of Contents Safety DescriptionTable of Contents Installation Operation MaintenanceTroubleshooting Parts Wiring Schematics L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzTable of Contents List of Figures List of TablesL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Warranties WarrantiesL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz DisclaimersWarranties Section 1 Safety Safety1. Introduction 2. Safety Symbols L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzSafety Safety Symbols contd 3. Qualified PersonnelL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Safety 4. Intended Use 5. InstallationL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Safety Installation contd 6. OperationL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Safety 8.Maintenance and RepairL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Section 2 Description Description1. Introduction L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz1. Introduction contd 2.L-828CCR Monitoring OptionsOptional Scanning Monitor Interface Optional Scanning Monitor Ready3. Indicators IndicatorL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Description4.Theory of Operation Introduction Silicon Control Rectifiers SCRsL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz DescriptionContactor Transformers5. 60 Hz LC-Type L-828CCRs 4-10kW/6.6 A: Required6.Input Power Breaker Sizing 7. SpecificationsRatings ClassStyle Power Factor Efficiency Reactive Loading Resistive LoadingNominal Output Power L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzTemperature Range Regulation Environmental Operating ConditionsRelative Humidity AltitudeBuilt-InTrue RMS-ReadingAmmeter Input Wire Size Temperature RiseOvercurrent Protection Maximum Safe Overload Input VoltagesWeight CCR DimensionsL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz DescriptionSection Installation Installation1.Introduction 2.Unpacking 3.Installation Lifting CCR Mounting CCRRack Mounting InstallationL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz ItemWiring Connections and Startup Rack Mounting contdInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzInstallation Wiring Connections and Startup contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Installation Figure 3-4Remote Control Wiring 3-StepFigure 3-5Remote Control Wiring 5-Step L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzInstallation Wiring Connections and Startup contdFigure 3-6Input/Output Wiring L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzInstallation Wiring Connections and Startup contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Terminal Block TB2 LabelInstallation Wiring Connections and Startup contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz If you use 3-StepCCR Remote IntensityWiring Connections and Startup contdInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzCalibrating Regulator IntroductionInstallation Wiring Connections and Startup contdSetting Up Regulator for Calibration Adjusting Output CurrentInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzAdjusting Output Current contd Adjusting OvercurrentInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzInstallation Adjusting Overcurrent contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Section 4 Operation Operation1. Introduction 2. Local Control L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz2. Local Control Procedures 3. Remote Control 4. Shutdown ProcedureIf you set switch S1 L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzSection 5 Maintenance MaintenanceL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 1. Introduction2. Maintenance Schedule MaintenanceMaintenance Task L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzShort-CircuitTest Open-CircuitTest Maintenance2. Maintenance Schedule L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz MaintenanceOpen-CircuitTest contd Section 6 Troubleshooting TroubleshootingL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 1. Introduction2.Preliminary Troubleshooting TroubleshootingL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Circuit Breaker/Fuses3. General Troubleshooting ProceduresTroubleshooting L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzTroubleshooting 4.General Troubleshooting Procedures contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Troubleshooting 4.General Troubleshooting Procedures contdProblem L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzTroubleshooting 4.General Troubleshooting Procedures contdProblem 7. W VA-Indicatorred1.Introduction 2.Using the Illustrated Parts List Section 7 PartsParts L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 3.L-828CCR 4-10kW/6.6 A Part Ordering CodeParts Parts L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz35B0462 Parts L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz35A0343 L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Parts44D1475 47A0113 47A0108 49A0084 35A0438 53A0198 53A0212 53A0412-60 47A0117L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Parts35A0343 35A0290 44D1476-1 44D1476-2 32A0025 35B0462 35B0462-480 35B0463 35B0463-480 35B0464L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Parts33A0013 44B1712P 28A0011 28A0015 44A4824-1 Figure 7-2 LC-Type L-828CCR Component Parts 4ofAssembly 4-10kW/6.6 A Parts List contd4. L-828CCR General L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzAssembly 4-10kW/6.6 A Parts List contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz PartsAssembly 4-10kW/6.6 A Parts List contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz PartsAssembly 4-10kW/6.6 A Parts List contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz PartsAssembly 4-10kW/6.6 A Parts List contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Parts5.Recommended Spare Parts Recommended Spare Parts 4 kW/208-240VacRecommended Spare Parts 4 kW/480 Vac7.5 kW/480 Vac 10 kW/208-240Vac10 kW/480 Vac L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzSection Wiring Schematics Wiring SchematicsWiring Schematics L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzWiring Schematics L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzTBS4 TBS4Wiring Schematics L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz