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Siemens Short-CircuitTest Open-CircuitTest, L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz

Models: L-828

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Short-Circuit Test

L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz)

Maintenance

2. Maintenance Schedule

(contd.)

Short-Circuit Test

Open-Circuit Test

WARNING: Since high open-circuit voltages may result by opening the primary of a series lighting circuit, only personnel authorized to work on high-voltage equipment should be allowed to perform the short-circuit test.

To perform the short-circuit test, perform the following procedure:

1.Remove input power to the regulator (turn off disconnect switch or main circuit breaker) and turn the rotary switch to OFF.

2.Remove leads from output terminals and bushings. Use AWG 8 or larger wire to short output bushings.

3.Energize the regulator and turn the rotary selector switch to the lowest brightness step (B1 for 5-Step, B10 for 3-Step) and then to the remaining brightness steps. Check the output current on the ammeter at each step.

NOTE: The output current should be within the tolerance given in Table 2-8. The panel meter is intended to indicate function. Any calibrations should be performed with a calibrated true RMS current meter.

4.If the output current is not within the limits specified in

Table 2-7, check the input voltage to the regulator. The supply voltage should be within –5% to +10% of the nominal input voltage given on the regulator nameplate. Refer to Adjustment Procedures in the Operation section.

5.Turn off disconnect switch or main circuit breaker to remove input power to regulator.

6.Disconnect the shorting jumper and reconnect output cables.

7.Close input-power disconnect switch or main circuit breaker.

WARNING: Since high open-circuit voltages may result by opening the primary of a series lighting circuit, only personnel authorized to work on high-voltage equipment should be allowed to perform the open-circuit test.

To perform the open-circuit test, perform the following procedure:

1.Remove input power to regulator (turn off disconnect switch or main circuit breaker) and turn the rotary switch to OFF.

2.Disconnect cables from the output terminals and bushings.

 2002 Siemens Airfield Solutions, Incorporated	96A0104B	Page 5-3
All rights reserved	Issued 6/02

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Siemens manual Short-CircuitTest Open-CircuitTest, L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz, Maintenance

Contents

L-828Constant Current Regulators LC-Type 4, 7.5, and 10 kW/6.6 A/60 HzIssued: August 16, Rev. B: June 7, Document No. 96A0104Record of Changes PageDescription EC NoTable of Contents Safety DescriptionTable of Contents Installation Operation MaintenanceTroubleshooting Parts Wiring Schematics L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzTable of Contents List of Figures List of TablesL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Warranties WarrantiesL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz DisclaimersWarranties Section 1 Safety Safety1. Introduction 2. Safety Symbols L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzSafety Safety Symbols contd 3. Qualified PersonnelL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Safety 4. Intended Use 5. InstallationL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Safety Installation contd 6. OperationL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Safety 8.Maintenance and RepairL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Section 2 Description Description1. Introduction L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz1. Introduction contd 2.L-828CCR Monitoring OptionsOptional Scanning Monitor Interface Optional Scanning Monitor Ready3. Indicators IndicatorL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Description4.Theory of Operation Introduction Silicon Control Rectifiers SCRsL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz DescriptionContactor Transformers5. 60 Hz LC-Type L-828CCRs 4-10kW/6.6 A: Required6.Input Power Breaker Sizing 7. SpecificationsRatings ClassStyle Power Factor Efficiency Reactive Loading Resistive LoadingNominal Output Power L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzTemperature Range Regulation Environmental Operating ConditionsRelative Humidity AltitudeBuilt-InTrue RMS-ReadingAmmeter Input Wire Size Temperature RiseOvercurrent Protection Maximum Safe Overload Input VoltagesWeight CCR DimensionsL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz DescriptionSection Installation Installation1.Introduction 2.Unpacking 3.Installation Lifting CCR Mounting CCRRack Mounting InstallationL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz ItemWiring Connections and Startup Rack Mounting contdInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzInstallation Wiring Connections and Startup contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Installation Figure 3-4Remote Control Wiring 3-StepFigure 3-5Remote Control Wiring 5-Step L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzInstallation Wiring Connections and Startup contdFigure 3-6Input/Output Wiring L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzInstallation Wiring Connections and Startup contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Terminal Block TB2 LabelInstallation Wiring Connections and Startup contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz If you use 3-StepCCR Remote IntensityWiring Connections and Startup contdInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzCalibrating Regulator IntroductionInstallation Wiring Connections and Startup contdSetting Up Regulator for Calibration Adjusting Output CurrentInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzAdjusting Output Current contd Adjusting OvercurrentInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzInstallation Adjusting Overcurrent contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Section 4 Operation Operation1. Introduction 2. Local Control L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz2. Local Control Procedures 3. Remote Control 4. Shutdown ProcedureIf you set switch S1 L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzSection 5 Maintenance MaintenanceL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 1. Introduction2. Maintenance Schedule MaintenanceMaintenance Task L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzShort-CircuitTest Open-CircuitTest Maintenance2. Maintenance Schedule L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz MaintenanceOpen-CircuitTest contd Section 6 Troubleshooting TroubleshootingL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 1. Introduction2.Preliminary Troubleshooting TroubleshootingL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Circuit Breaker/Fuses3. General Troubleshooting ProceduresTroubleshooting L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzTroubleshooting 4.General Troubleshooting Procedures contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Troubleshooting 4.General Troubleshooting Procedures contdProblem L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzTroubleshooting 4.General Troubleshooting Procedures contdProblem 7. W VA-Indicatorred1.Introduction 2.Using the Illustrated Parts List Section 7 PartsParts L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 3.L-828CCR 4-10kW/6.6 A Part Ordering CodeParts Parts L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz35B0462 Parts L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz35A0343 L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Parts44D1475 47A0113 47A0108 49A0084 35A0438 53A0198 53A0212 53A0412-60 47A0117L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Parts35A0343 35A0290 44D1476-1 44D1476-2 32A0025 35B0462 35B0462-480 35B0463 35B0463-480 35B0464L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Parts33A0013 44B1712P 28A0011 28A0015 44A4824-1 Figure 7-2 LC-Type L-828CCR Component Parts 4ofAssembly 4-10kW/6.6 A Parts List contd4. L-828CCR General L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzAssembly 4-10kW/6.6 A Parts List contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz PartsAssembly 4-10kW/6.6 A Parts List contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz PartsAssembly 4-10kW/6.6 A Parts List contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz PartsAssembly 4-10kW/6.6 A Parts List contdL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Parts5.Recommended Spare Parts Recommended Spare Parts 4 kW/208-240VacRecommended Spare Parts 4 kW/480 Vac7.5 kW/480 Vac 10 kW/208-240Vac10 kW/480 Vac L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzSection Wiring Schematics Wiring SchematicsWiring Schematics L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzWiring Schematics L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzTBS4 TBS4Wiring Schematics L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz