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Siemens L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz, Installation, Terminal Block TB2 Label

Models: L-828

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L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz)

Installation

Wiring Connections and

Startup (contd.)

5.Refer to Table 2-5. Install appropriate external lightning arrestors on the input power supply lines as close as possible to the CCR’s input terminal block TB3 (12).

NOTE: If optional lightning arrestors are ordered with the regulator, they are factory-installed.

NOTE: Since lightning is a phenomenon that varies in intensity and frequency with geographical locations, it is recommended that each installation evaluate the need for additional lightning protection.

6.Short-circuit the output terminals on TB1 (10) using AWG 10 (minimum) wire.

7.Refer to Table 2-4. Connect the voltage supply lines from the disconnect switch or main circuit breaker to the CCR input terminal block TB3 (11). Tighten all connections.

NOTE: Do not route the output cable in the vicinity of other wiring sensitive to EMI or RFI.

8.Energize the regulator by engaging the main circuit breaker or disconnect switch. Turn the regulator’s circuit breaker CB1 (7) to the on position, and turn rotary selector switch S1 (6) to all brightness steps. Verify current values on the panel ammeter (1) correspond to those in Table 2-8.

9.De-energize regulator by disengaging the main circuit breaker or disconnect switch. Turn the rotary switch S1 to the OFF position.

10.Connect the remote control lines, if required, to remote control terminal block TB2 (11). All CCRs use AWG 19, 300 V or larger control wire size. See Figures 3-4 and 3-5 for remote control connections.

NOTE: Tables 3-2 through 3-4 give the necessary connections for remote control. Terminal B1 (or B10) does not need to be wired. Brightness step B1 (or B10) occurs when the regulator is switched on.

Table 3-2 Remote Control Connections

Terminal Block TB2 Label	Function
N	Remote control common
CCI	Remote control power
CC	Remote on-command voltage
B10, B30, B100	Brightness control (3-step CCR)
B1, B2, B3, B4, B5	Brightness control (5-step CCR)

 2002 Siemens Airfield Solutions, Incorporated	96A0104B	Page 3-7
All rights reserved	Issued 6/02

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Siemens L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz, Installation, Wiring Connections and Startup contd, Function

Contents

4, 7.5, and 10 kW/6.6 A/60 Hz L-828Constant Current Regulators LC-TypeIssued: August 16, Rev. B: June 7, Document No. 96A0104Page Record of ChangesDescription EC NoSafety Description Table of ContentsInstallation Operation Maintenance Table of ContentsTroubleshooting Parts Wiring Schematics L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz List of Figures List of TablesTable of Contents L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz WarrantiesWarranties Warranties DisclaimersL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Safety Section 1 Safety1. Introduction 2. Safety Symbols L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Safety Symbols contd 3. Qualified PersonnelSafety L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 4. Intended Use 5. InstallationSafety L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Installation contd 6. OperationSafety L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 8.Maintenance and RepairSafety Description Section 2 Description1. Introduction L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz2.L-828CCR Monitoring Options 1. Introduction contdOptional Scanning Monitor Interface Optional Scanning Monitor ReadyIndicator 3. IndicatorsL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz DescriptionSilicon Control Rectifiers SCRs 4.Theory of Operation IntroductionL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz DescriptionTransformers Contactor5. 60 Hz LC-Type L-828CCRs 4-10kW/6.6 A: Required7. Specifications 6.Input Power Breaker SizingRatings ClassResistive Loading Style Power Factor Efficiency Reactive LoadingNominal Output Power L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzRegulation Environmental Operating Conditions Temperature RangeRelative Humidity AltitudeTemperature Rise Built-InTrue RMS-ReadingAmmeter Input Wire SizeOvercurrent Protection Maximum Safe Overload Input VoltagesCCR Dimensions WeightL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz DescriptionInstallation Section Installation1.Introduction 2.Unpacking 3.Installation Lifting CCR Mounting CCRInstallation Rack MountingL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz ItemRack Mounting contd Wiring Connections and StartupInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Wiring Connections and Startup contdInstallation Figure 3-4Remote Control Wiring 3-Step InstallationFigure 3-5Remote Control Wiring 5-Step L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzWiring Connections and Startup contd InstallationFigure 3-6Input/Output Wiring L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzWiring Connections and Startup contd InstallationL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Terminal Block TB2 LabelWiring Connections and Startup contd InstallationL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz If you use 3-StepCCR Remote IntensityStartup contd Wiring Connections andInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzIntroduction Calibrating RegulatorInstallation Wiring Connections and Startup contdAdjusting Output Current Setting Up Regulator for CalibrationInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzAdjusting Overcurrent Adjusting Output Current contdInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Adjusting Overcurrent contdInstallation Operation Section 4 Operation1. Introduction 2. Local Control L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz3. Remote Control 4. Shutdown Procedure 2. Local Control ProceduresIf you set switch S1 L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzMaintenance Section 5 MaintenanceL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 1. IntroductionMaintenance 2. Maintenance ScheduleMaintenance Task L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzMaintenance Short-CircuitTest Open-CircuitTest2. Maintenance Schedule L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzOpen-CircuitTest contd MaintenanceL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Troubleshooting Section 6 TroubleshootingL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 1. IntroductionTroubleshooting 2.Preliminary TroubleshootingL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Circuit Breaker/FusesProcedures 3. General TroubleshootingTroubleshooting L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 4.General Troubleshooting Procedures contdTroubleshooting 4.General Troubleshooting Procedures contd TroubleshootingProblem L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz4.General Troubleshooting Procedures contd TroubleshootingProblem 7. W VA-IndicatorredSection 7 Parts 1.Introduction 2.Using the Illustrated Parts ListParts L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzParts 3.L-828CCR 4-10kW/6.6 A Part Ordering CodeL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 35B0462 L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzParts 35A0343 L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzParts Parts L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz44D1475 47A0113 47A0108 49A0084 35A0438 53A0198 53A0212 53A0412-60 47A0117Parts L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz35A0343 35A0290 44D1476-1 44D1476-2 32A0025 35B0462 35B0462-480 35B0463 35B0463-480 35B0464Parts L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz33A0013 44B1712P 28A0011 28A0015 44A4824-1 Figure 7-2 LC-Type L-828CCR Component Parts 4ofParts List contd Assembly 4-10kW/6.6 A4. L-828CCR General L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzParts List contd Assembly 4-10kW/6.6 AL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz PartsParts List contd Assembly 4-10kW/6.6 AL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz PartsParts List contd Assembly 4-10kW/6.6 AL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz PartsParts List contd Assembly 4-10kW/6.6 AL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz PartsRecommended Spare Parts 4 kW/208-240Vac 5.Recommended Spare PartsRecommended Spare Parts 4 kW/480 Vac10 kW/208-240Vac 7.5 kW/480 Vac10 kW/480 Vac L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzWiring Schematics Section Wiring SchematicsWiring Schematics L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Wiring SchematicsTBS4 TBS4L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Wiring Schematics