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Siemens manual L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz, Troubleshooting, Problem

Models: L-828

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L-828 CCRs LC-Type (4, 7.5, and 10 kW/6.6 A/60 Hz)

Troubleshooting

4.General Troubleshooting Procedures (contd.)

Problem	Possible Cause	Corrective Action
7. W VA-Indicator red	CCR’s output current not properly	Refer to calibration instruction in
LED light lit (contd.)	calibrated	Calibrating Regulators in the Installation
		section.
	TB5 wired to wrong voltage	See wiring diagram in Figure 8-1 in the
		Wiring Schematics section. If 480 V
		connection has been made for 208-240 V
		CCR input, or vice versa, contract the
		Siemens Airfield Solutions Sales
		Department. Refer to warning below.
	WARNING: A CCR wired for 480 Vac must not be changed to
	240, 220, or 208 Vac. A CCR wired for 240, 220, or 208 must
	not be changed to 480 Vac. Failure to observe this warning
	may result in equipment damage.

 2002 Siemens Airfield Solutions, Incorporated	96A0104B	Page 6-6
All rights reserved	Issued 6/02

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Siemens manual L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz, General Troubleshooting Procedures contd, Problem

Contents

Document No. 96A0104 L-828Constant Current Regulators LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Issued: August 16, Rev. B: June 7,EC No Record of ChangesPage DescriptionSafety Description Table of ContentsL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Table of ContentsInstallation Operation Maintenance Troubleshooting Parts Wiring SchematicsL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz List of Figures List of TablesTable of Contents L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz WarrantiesWarranties Warranties DisclaimersL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Section 1 SafetySafety 1. Introduction 2. Safety SymbolsL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Safety Symbols contd 3. Qualified PersonnelSafety L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 4. Intended Use 5. InstallationSafety L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Installation contd 6. OperationSafety L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 8.Maintenance and RepairSafety L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Section 2 DescriptionDescription 1. IntroductionOptional Scanning Monitor Ready 1. Introduction contd2.L-828CCR Monitoring Options Optional Scanning Monitor InterfaceDescription 3. IndicatorsIndicator L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzDescription 4.Theory of Operation IntroductionSilicon Control Rectifiers SCRs L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz4-10kW/6.6 A: Required ContactorTransformers 5. 60 Hz LC-Type L-828CCRsClass 6.Input Power Breaker Sizing7. Specifications RatingsL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Style Power Factor Efficiency Reactive LoadingResistive Loading Nominal Output PowerAltitude Temperature RangeRegulation Environmental Operating Conditions Relative HumidityMaximum Safe Overload Input Voltages Built-InTrue RMS-ReadingAmmeter Input Wire SizeTemperature Rise Overcurrent ProtectionDescription WeightCCR Dimensions L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzLifting CCR Mounting CCR Section InstallationInstallation 1.Introduction 2.Unpacking 3.InstallationItem Rack MountingInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Wiring Connections and StartupRack Mounting contd InstallationL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Wiring Connections and Startup contdInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz InstallationFigure 3-4Remote Control Wiring 3-Step Figure 3-5Remote Control Wiring 5-StepL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz InstallationWiring Connections and Startup contd Figure 3-6Input/Output WiringTerminal Block TB2 Label InstallationWiring Connections and Startup contd L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzIf you use 3-StepCCR Remote Intensity InstallationWiring Connections and Startup contd L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Wiring Connections andStartup contd InstallationWiring Connections and Startup contd Calibrating RegulatorIntroduction InstallationL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Setting Up Regulator for CalibrationAdjusting Output Current InstallationL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Adjusting Output Current contdAdjusting Overcurrent InstallationL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Adjusting Overcurrent contdInstallation L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Section 4 OperationOperation 1. Introduction 2. Local ControlL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 2. Local Control Procedures3. Remote Control 4. Shutdown Procedure If you set switch S11. Introduction Section 5 MaintenanceMaintenance L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 2. Maintenance ScheduleMaintenance Maintenance TaskL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Short-CircuitTest Open-CircuitTestMaintenance 2. Maintenance ScheduleOpen-CircuitTest contd MaintenanceL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 1. Introduction Section 6 TroubleshootingTroubleshooting L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzCircuit Breaker/Fuses 2.Preliminary TroubleshootingTroubleshooting L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 3. General TroubleshootingProcedures TroubleshootingL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 4.General Troubleshooting Procedures contdTroubleshooting L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Troubleshooting4.General Troubleshooting Procedures contd Problem7. W VA-Indicatorred Troubleshooting4.General Troubleshooting Procedures contd ProblemL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 1.Introduction 2.Using the Illustrated Parts ListSection 7 Parts PartsParts 3.L-828CCR 4-10kW/6.6 A Part Ordering CodeL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 35B0462 L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzParts 35A0343 L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzParts 53A0212 53A0412-60 47A0117 L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzParts 44D1475 47A0113 47A0108 49A0084 35A0438 53A019835B0462 35B0462-480 35B0463 35B0463-480 35B0464 L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzParts 35A0343 35A0290 44D1476-1 44D1476-2 32A0025Figure 7-2 LC-Type L-828CCR Component Parts 4of L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzParts 33A0013 44B1712P 28A0011 28A0015 44A4824-1L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Assembly 4-10kW/6.6 AParts List contd 4. L-828CCR GeneralParts Assembly 4-10kW/6.6 AParts List contd L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzParts Assembly 4-10kW/6.6 AParts List contd L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzParts Assembly 4-10kW/6.6 AParts List contd L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 HzParts Assembly 4-10kW/6.6 AParts List contd L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz4 kW/480 Vac 5.Recommended Spare PartsRecommended Spare Parts 4 kW/208-240Vac Recommended Spare PartsL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz 7.5 kW/480 Vac10 kW/208-240Vac 10 kW/480 VacL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Section Wiring SchematicsWiring Schematics Wiring SchematicsTBS4 Wiring SchematicsL-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz TBS4L-828CCRs LC-Type4, 7.5, and 10 kW/6.6 A/60 Hz Wiring Schematics

LED light lit (contd.)