Slant/Fin installation instructions Victory, HOT WATER MODELS VHS-30THROUGH VHS-180

®

VICTORY™ II

This manual must be left with owner and should be hung on or adjacent to the boiler for reference.

HOT WATER MODELS VHS-30 THROUGH VHS-180

GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES

Models with Intermittent Pilot System – Spark Ignition

INSTALLATION AND OPERATING INSTRUCTIONS

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page

Dimensions, Rating and Orifice Sizes . . . . . . . . . . . . . . . . . . .2

Installation Requirements:

Boiler Location and Foundation . . . . . . . . . . . . . . . . . . . . .3

Minimum Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Boiler Room Air Supply and Ventilation . . . . . . . . . . . . . . .4

Flue Gas Venting Requirements . . . . . . . . . . . . . . . . . . . . . . .4

Category II and III Venting:

Venting Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Flue Length Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Category I Venting:

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Vent Connector Material . . . . . . . . . . . . . . . . . . . . . . . . . .10

Venting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Venting System Regular Inspection . . . . . . . . . . . . . . . . . . . .14

Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Piping a Heating-Cooling System . . . . . . . . . . . . . . . . . . . . .18

Operating Instructions:

Filling and Venting Water Systems . . . . . . . . . . . . . . . . . .18

Initial Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Operating Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Burner Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Safety Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Sequence of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

General Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . .24

Appendix A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

WARNING

The venting system of this boiler is under positive pres- sure when it is connected to the outdoors with 3" diameter pipe. Leakage from this system can be hazardous and if not avoided can result in death or serious injury. In addi- tion to the recommendations within this manual and the User’s Information Manual, the venting system, from the blower to the outdoor discharge, must be carefully checked annually by a qualified service agency.

IMPORTANT

READ ALL OF THE FOLLOWING WARNINGS AND STATEMENTS BEFORE READING THE INSTALLATION INSTRUCTIONS

WARNING

LIQUEFIED PETROLEUM (L.P.)

PROPANE GAS-FIRED BOILERS

Installation location ONLY as permitted in paragraph entitled "LIQUEFIED PETROLEUM (L.P.) PROPANE GAS-FIRED BOILER LOCATION" on page 3 of this instruction book.

The above warning does not apply to NATURAL gas- fired boilers.

The installation must conform to the requirements of the authority having jurisdiction or, in the absence of such requirements, to the National Fuel Gas Code, ANSI Z223.1-latest edition. The installation must also conform to the additional requirements in this Slant/Fin Instruction Book.

In addition where required by the authority having juris- diction, the installation must conform to American Society of Mechanical Engineers Safety Code for Controls and Safety Devices for Automatically Fired Boilers, No. CSD-1.

WARNING

This boiler, gas piping and accessories must be installed, connected, serviced and repaired by a trained, experienced service technician, familiar with all precautions required for gas-fired equipment and licensed or otherwise qualified, in compliance with the authority having jurisdiction.

Heating Contractor

Boiler Model Number

Address

Boiler Serial Number

Phone Number

Installation Date

Publication No. VHS-40 Part No. 44-0831 Printed in U.S.A.404