Slant/Fin VHS-30, VHS-180 installation instructions Operating INSTRUCTIONS, Basic

VICTORY II VHS Models

An automatic air vent is used to remove air from the sys- tem. It should be installed in the top of the boiler as shown in Figure 15. If system pressure needs further control, add an additional tank in parallel with original tank or install a larger capacity tank. Use appropriate size tank for volume of water in system. See chart for boiler’s volume.

Boiler Water Content

Model	Pounds	Gallons
VHS-30	17.5	2.1
VHS-60	24.75	3.0
VHS-90	32.00	3.8
VHS-120	39.25	4.7
VHS-150	46.50	5.6
VHS-180	53.75	6.4

4.Cold Water Fill

Pressure reducing (fill) valve and shut-off valve should be installed.

5.Relief Valve Discharge Piping

Use same size or larger piping than valve outlet. Must ter- minate 6" minimum from floor with a plain (no threads) end. Place a bucket under pressure relief valve discharge. Make sure discharge is always visible. DO NOT hard-pipe to drain piping.

6.Providing Protection from Freezing

Anti-freeze is sometimes used in hydronic heating systems to protect against freeze-up in the event of power failure or control shutdown when the building is unoccupied. It should be recognized that unless the building is kept above freezing temperature by some means, the plumbing system is not protected. Two types of anti-freeze may be used: ETHYLENE GLYCOL, used in automobiles, has desirable properties, but is toxic. Its use may be prohibited when system water/glycol solution is in contact with a potable water vessel (as an indirect hot water heater with built-in heating coils). PROPYLENE GLYCOL is used in the quick-freeze food industry; it is practically non-toxic. Its use may be permitted when system solution is in contact with a potable water vessel. When anti-freeze must be used, inhibited propylene glycol is recommended. Useful information on the characteristics, mixing proportions, etc. of glycol in heating systems is given in Technical Topics No. 2A, available from the Hydronics Institute, 34 Russo Place, Berkeley Heights, NJ 07922. Consult glycol manu- facturers for sources of propylene glycol.

7.Water Treatment

A good water treatment program will not only extend the useful life of this boiler but it will also save much of the time and expense of repairs made necessary by pre- ventable occurrences. A reputable water treatment compa- ny should be consulted to evaluate and determine the best overall treatment program for your boiler equipment.

PIPING A HEATING - COOLING SYSTEM TO A WATER BOILER AND CHILLER

Figure 16 illustrates a method of piping a heating-cooling sys- tem to a water boiler and a chiller. Hand valves (shown) or automatic valves must be installed to prevent circulation of chilled water in the boiler or hot water in the chiller.

The air control system and pressure control system must operate with chiller only, or the boiler only, being valved to the piping system. Separate control devices on the boiler and chiller may be used, or a single set of air and pressure con- trols on the common piping may be preferred.

If the boiler is used to supply hot water to heating coils in air handling units, flow control valves or other devices must be installed to prevent gravity circulation of water in the coils dur- ing the cooling cycle.

Figure 16.

OPERATING INSTRUCTIONS, BASIC

1.Filling and Venting Water Systems

A.Fill the system with water. Vent or purge of air.

B.Fire the boiler as soon as possible (see following warn- ing and instructions) and bring water temperature in the system.

C.Vent air and add water as needed to achieve operating pressure on boiler gauge. Pressure must be between approximately 12 psi (cold water) and 25 psi at water temperature setting of high limit control, for boilers equipped with 30 psi relief valves. Boilers rated for a higher pressure and equipped with a matching relief valve may operate at a higher pressure, but no higher than 5 psi below the relief valve opening pressure.

D.Check for and repair any leaks before placing system in service.

BEFORE FIRING BOILER, make these checks:

1.System is full of water. Air is vented or purged.

2.Relief valve is installed in accordance with ASME Boil- er and Pressure Vessel Code, Section IV. Valve open- ing is not closed or reduced in size.

3.Venting is installed according to instructions under

“FLUE GAS VENTING REQUIREMENTS”.

4.All wiring is completed, following applicable wiring dia- grams.

5.Using soap solution, check for gas leaks in all gas pip- ing from meter to boiler pilot and manifold. DO NOT use open flame.

2.Initial Start

Safe lighting and other performance criteria were met when testing various gas manifold and control assemblies used on the Victory II Series Boilers under the ANSI Z21.13- latest edition.

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