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Southbend SB1012 Spindle Rotation Switch, 220V Power Connection, 440V Power Connection

1 144

Download 144 pages, 16.33 Mb

For Machines Mfg. Since 8/09 EVS Toolroom Lathes

-11-

ELECTRICAL

Spindle Rotation Switch220V Power Connection440V Power Connection

Fig. 10. Spindle rotation switch location.

COM

NO NO

Spindle Rotation Switch,

Figure 10.

spindle rotation

and power conn-

tection

Ground

Hot

15-20 PLUG

(as recommended) L3

L2L1

MASTER

POWER SWITCH

Ground

Hot

Hot DISCONNECT

SWITCH

(as recommended)L3

L2L1

MASTER

POWER SWITCH

L1 1

Inside Electrical

Box, Page 7.

Inside Electrical

Box, Page 7.

Spindle Rotation

Switch

To Main Junction

Block, Page 7.

Contents

Main Customer Service Updates Scope of Manual Manual Feedback Table of Contents Page INTRODUCTION About These Machines Foreword Features Capabilities Identication Understanding Risks of Machinery Basic Machine Safety Page Additional Metal Lathe Safety Preparation Overview Things You'll Need Unpacking The typical preparation process is as follows: Inventory Main Inventory 1: (Figure 2) Qty Tool Box Inventory: (Figure 3) Qty Cleaning & Protecting Before cleaning, gather the following: Basic steps for removing rust preventative: Keep Workpiece Loading Area Unobstructed Lathe Location Space Allocation Physical Environment Electrical Installation Lighting Lifting & Moving Leveling & Mounting Leveling Assembly Lubricating Lathe Bolting to Concrete Floors Power Connection Adding Cutting Fluid SB1012 (220V 3-Phase) SB1014, SB1037 (220V 3-Phase) SB1013 (440V 3-Phase) Connecting Power Cord to Lathe Hardwiring Lathe to Power Source Correcting Out-of-Phase Wiring To correct wiring that is out of phase: Test Run Page Page Page Spindle Break-In Recommended Adjustments Operation Overview Main Power Switch Carriage Controls Headstock Controls Description of Controls & Components Control Panel Tailstock Controls Foot Brake Chuck & Faceplate Mounting Removing Chuck or Faceplate Mounting Chuck or Faceplate Installing and Adjusting Camlock Studs 3-Jaw Chuck Changing Jaws Item Needed Qty To change the jaw: Mounting Workpiece 4-Jaw Chuck Mounting Workpiece Tailstock Removing Tooling To install tooling in the tailstock: Installing Tooling Moving Along Bedway Using Quill Offsetting Aligning Page Faceplate Mounting Workpiece with Clamps Mounting Workpiece Between Centers Mounting Dead Center in Spindle Centers Dead Centers Live Centers Mounting Center in Tailstock Removing Center from Spindle Removing Center from Tailstock To mount a center in the tailstock: ! Steady Rest Follow Rest Compound Slide To load the tool post: Four-Way Tool Post Aligning Cutting Tool with Tailstock Center Tools Needed Qty To align the cutting tool with the tailstock center: Adjustable Apron Stop System Carriage Stop Tools Needed Qty Manual Feed Carriage Handwheel Cross Slide Handwheel Compound Slide Handwheel Spindle Speed Power Feed Setting Spindle Speed Power Feed Controls -46- EVS Toolroom Lat hes OPERATION mm mm in. Understanding Thread & Feed Rate Chart in. Mod. D.P. METRIC THREADING INCH THREADING MODULAR OR DIAMETRAL End Gear Setup Half Nut Lever Threading Controls Power Feed Lever Thread Dial & Chart Overview Using Thread Dial and Chart Chip Drawer To use the cutting uid system on your lathe: Cutting Fluid System Accessories High-Precision 3-Jaw Scroll Chucks ACCESSORIES ! Maintenance Schedule Cleaning For Machines Mfg. Since 7/09 EVS Toolroom Lathes South Bend Lathe Co. Maintenance Chart -55- Annual Service Lubrication Headstock Page Gearbox Apron Ways & Slides Lead Screw Lead Screw & Feedrod Bearings Unpainted & Machined Surfaces Ball Oilers Cleaning Electrical Box Filter To clean the lter: End Gearing Cutting Fluid System Adding Fluid Hazards Changing Cutting Fluid Items Needed: Qty To change the cutting uid: Machine Storage To prepare your machine for short-term storage (up to a year): Backlash Adjustment Cross Slide Leadscrew Compound Leadscrew Leadscrew End Play Adjustment Gib Adjustment Half Nut Adjustment Tool Needed: Qty Feedrod Clutch Adjustment To adjust the clutch release point: V-Belts Brake & Switch To adjust the V-belts: Page Leadscrew Shear Pin Replacement To replace the shear pin: Page Gap Removal & Installation To remove the gap: -74- For Machines Mfg. Since 7/09 EVS Toolroom Lathes -75- -76- EVS Toolroom Lat hes TROUBLESHOOTING WARRANTY Warranty Page Page Model SB1014 16" x 60" EVS Toolroom Lathe P.O. Box 2027, Bellingham, WA 98227 U.S.A. PHONE: (360) 734-1540 South Bend Lathe Co. www.southbendlathe.com Machine Specications Page Page Model SB1015 16" x 60" EVS Toolroom Lathe P.O. Box 2027, Bellingham, WA 98227 U.S.A. PHONE: (360) 734-1540 South Bend Lathe Co. www.southbendlathe.com Machine Specications Page Page Page Page Customer Service Updates Scope of Manual Manual Feedback Electrical Safety Instructions WIRING DIAGRAM COLOR KEY NOTICE: -2- Wiring Overview 220 VAC 3-PH -3- Component Location Index -4- L1 L4L3L2 20 600W Electrical Box Wiring -5- G7 <7 =?B Electrical Box Wiring 8 A >9 Page -7- 220V Spindle Motor 440V Spindle Motor < -8- 220V Oil Pump Motor & Pressure Sensor 440V Oil Pump Motor & Pressure Sensor Ground OIL PUMP MOTOR (220V) = 220V Coolant Pump Wiring 440V Coolant Pump Wiring : -10- Control Panel Wiring Box, Page 7. ; Fig. 9. Control panel location. control panel and coolant mo- tor Spindle Rotation Switch 220V Power Connection 440V Power Connection spindle rotation and power conn- tection 15-20 PLUG (as recommended) Additional Component Wiring 8 ? B A @ Warranty Page Page Customer Service Updates Scope of Manual Manual Feedback Table of Contents -2- Headstock Casing -3- Headstock Controls -4- Headstock Controls Parts List -5- Headstock Upper Gearing -6- Headstock Upper Gearing Parts List -7- Headstock Transfer Gearing -8- Gearbox Gearing -9- Gearbox Gearing Parts List -10- Gearbox Controls -11- Gearbox Controls Parts List -12- Apron - Front View -13- Apron - Front View Parts List -14- Apron - Rear View -15- Apron - Rear View Parts List -16- Dial Indicator Carriage Stop -17- Compound Slide & Tool Post -18- Saddle Body & Controls -19- Saddle Body & Controls Parts List -20- Saddle Base -21- Bed & Shafts -22- Bed & Shafts Parts List -23- End Gears -24- Motor Assembly -25- Motor Assembly Parts List -26- Cabinets & Panels -27- Cabinets & Panels Parts List -28- Headstock Oiling System -29- Headstock Oiling System Parts List -30- Tailstock -31- Tailstock Parts List -32- Steady Rest Follow Rest Electrical Cabinet & Control Panel Electrical Cabinet & Control Panel Parts List -35- Accessories Machine Labels (Front View) -37- Machine Labels (Rear View)