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Southbend SB1012 owner manual Table of Contents

Models: SB1012

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Table of Contents

INTRODUCTION	3
About These Machines	3
Foreword	3
Capabilities	3
Features	3
Identiﬁcation	4
SAFETY	5
Understanding Risks of Machinery	5
Basic Machine Safety	5
Additional Metal Lathe Safety	7
PREPARATION	8
Preparation Overview	8
Things You'll Need	8
Unpacking	8
Inventory	9
Cleaning & Protecting	10
Location	11
Physical Environment	11
Electrical Installation	11
Lighting	11
Weight Load	11
Space Allocation	11
Lifting & Moving	12
Leveling & Mounting	13
Leveling	13
Bolting to Concrete Floors	14
Assembly	14
Lubricating Lathe	14
Adding Cutting Fluid	15
Power Connection	15
SB1012 (220V 3-Phase)	15
SB1014, SB1037 (220V 3-Phase)	15
SB1013 (440V 3-Phase)	15
SB1015, SB1038 (440V 3-Phase)	15
Connecting Power Cord to Lathe	16
Hardwiring Lathe to Power Source	16
Correcting Out-of-Phase Wiring	17
Test Run	17
Spindle Break-In	21
Recommended Adjustments	22
OPERATION	23
Operation Overview	23
Description of Controls & Components	24
Main Power Switch	24

Headstock Controls	24
Carriage Controls	24
Control Panel	25
Tailstock Controls	26
Foot Brake	26
Chuck & Faceplate Mounting	27
Removing Chuck or Faceplate	27
Mounting Chuck or Faceplate	28
Installing and Adjusting Camlock Studs	29
3-Jaw Chuck	30
Changing Jaws	31
Mounting Workpiece	31
4-Jaw Chuck	32
Mounting Workpiece	32
Tailstock	32
Moving Along Bedway	33
Using Quill	33
Installing Tooling	33
Removing Tooling	33
Offsetting	34
Aligning	34
Faceplate	36
Mounting Workpiece with Clamps	36
Mounting Workpiece Between Centers	36
Centers	37
Dead Centers	37
Live Centers	37
Mounting Dead Center in Spindle	37
Removing Center from Spindle	38
Mounting Center in Tailstock	38
Removing Center from Tailstock	38
Steady Rest	39
Follow Rest	39
Compound Slide	40
Four-Way Tool Post	40
Aligning Cutting Tool with Tailstock Center	41
Aligning Cutting Tool with Tailstock Center	41
Adjustable Apron Stop System	42
Carriage Stop	42
Manual Feed	43
Carriage Handwheel	43
Compound Slide Handwheel	43
Spindle Speed	43
Determining Spindle Speed	43
Setting Spindle Speed	44

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Southbend SB1012 owner manual Table of Contents

Contents

14 & 16 EVS Toolroom Lathes Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Accessories Capabilities FeaturesAbout These Machines Foreword14 & 16 EVS Lathe IdentiﬁcationBasic Machine Safety Understanding Risks of MachineryTrained/Supervised Operators Only F E T Y Additional Metal Lathe Safety Typical preparation process is as follows Preparation OverviewThings Youll Need UnpackingInventory Main Inventory 1 Figure QtyTool Box Inventory Figure Qty Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Cross-Section View of Lifting Setup Lifting & MovingTo lift and move your lathe Leveling Leveling & MountingAssembly Lubricating LatheBolting to Concrete Floors Adding Cutting Fluid Power ConnectionConnecting Power Cord to Lathe Hardwiring Lathe to Power SourceTo connect power cord to the lathe To test run your machine Correcting Out-of-Phase WiringTo correct wiring that is out of phase Test RunControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N To complete the spindle break-in Spindle Break-InFactory adjustments that should be veriﬁed Recommended AdjustmentsOperation Overview Main Power Switch Headstock ControlsCarriage Controls Control panel Control PanelTailstock controls Tailstock Controls Foot BrakeChuck & Faceplate Mounting Removing Chuck or FaceplateItems Needed Qty To mount a chuck or faceplate Mounting Chuck or FaceplateTool Needed Qty Installing and Adjusting Camlock StudsCorrect camlock stud alignment Jaw ChuckTo change the jaw Changing JawsMounting Workpiece Item Needed QtyTo mount a workpiece on the 4-jaw chuck TailstockMoving Along Bedway Using QuillInstalling Tooling To install tooling in the tailstockOffsetting AligningTo align the tailstock offset to the spindle center line Looking down from above Faceplate Mounting Workpiece with ClampsMounting Workpiece Between Centers Live Centers CentersMounting Dead Center in Spindle Dead CentersTo mount a center in the tailstock Removing Center from SpindleMounting Center in Tailstock Removing Center from TailstockTo install and use the steady rest Steady RestFollow Rest To set the compound slide at a certain angle Compound SlideFour-Way Tool Post To load the tool postCenter Aligning Cutting Tool with Tailstock CenterTools Needed Qty To align the cutting tool with the tailstockAdjustable Apron Stop System To adjust the carriage stopCarriage Stop Spindle Speed Manual FeedSetting Spindle Speed Power FeedPower Feed Controls To engage the power feedTo use the quick change feed direction knob Understanding Thread & Feed Rate Chart Positioning Gearbox LeversMod. D.P Conﬁguring End Gears End Gear SetupNormal Position Alternate PositionHalf Nut Lever Power Feed LeverThread Dial & Chart Overview Threading ControlsOdd Numbered TPI Using Thread Dial and ChartTPI 4-72 Divisible By TPI 2-54 Not Divisible ByChip Drawer Other Fractional TPI27⁄8 TPI To use the cutting ﬂuid system on your lathe Cutting Fluid SystemHigh-Precision 3-Jaw Scroll Chucks AccessoriesSB1247-MT4 Bull Nose Center SB1279-10 Pc. Precision 5-C Collet SetSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance ScheduleAnnual Service Checking & Adding Oil Monitoring Oil TemperatureLubrication HeadstockTo clean the oil pump system Cleaning Pump System & Changing OilGearbox ApronChanging Oil Unpainted & Machined Surfaces Lead Screw & Feedrod BearingsLead Screw Ways & SlidesCleaning Electrical Box Filter To clean the ﬁlterBall Oilers Lubricating Annual MaintenanceEnd Gearing Handling & CareAdding Fluid HazardsTo change the cutting ﬂuid Changing Cutting FluidTo prepare your machine for short-term storage up to a year Machine StorageBacklash Adjustment Compound LeadscrewCross Slide Leadscrew Leadscrew End Play Adjustment Gib AdjustmentTo remove leadscrew end play To adjust the half nut Half Nut AdjustmentTo adjust the clutch release point Feedrod Clutch AdjustmentBelts Brake & SwitchTo adjust the V-belts To adjust the brake and brake switchRe-install the pedal stop, tightening it To replace the shear pin Leadscrew Shear Pin ReplacementRe-install the access covers Gap Removal Installation To re-install the gapTo remove the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com 16 X 60 EVS Toolroom Lathes Model SB1014 16 x 60 EVS Toolroom Lathe Machine SpecificationsTailstock Info Dimensions Model SB1015 16 x 60 EVS Toolroom Lathe 15A Dimensions #BL12162-12163 14 & 16 EVS Toolroom Lathes Manual Feedback UpdatesCustomer Service Scope of ManualWiring Diagram Color KEY Electrical Safety Instructions220 VAC Wiring OverviewComponent location index Component Location IndexTo Control Panel, Electrical Box WiringRPM Electrical box Electrical Box440V Spindle Motor 220V Spindle Motor440V Oil Pump Motor & Pressure Sensor 220V Oil Pump Motor & Pressure Sensor440V Coolant Pump Wiring 220V Coolant Pump WiringBoard, Control Panel WiringPlug As recommended 440V Power ConnectionAdditional com Additional Component WiringWarranty Southbendlathe.com Parts Manual Scope of Manual Table of Contents Description Headstock CasingHeadstock Controls Headstock Controls Parts List Headstock Upper Gearing Headstock Upper Gearing Parts List Headstock Transfer Gearing Gearbox Gearing Gearbox Gearing Parts List Gearbox Controls PRP24M Roll PIN 5 X Gearbox Controls Parts ListParts ViewApron Front View Parts List Apron Rear View Apron Rear View Parts List Dial Indicator Carriage Stop 955 Compound Slide & Tool PostSaddle Body & Controls Bearing Collar Saddle Body & Controls Parts ListSaddle Base Bed & Shafts PSTB002 Steel Ball 5/16 Bed & Shafts Parts ListEnd Gears Motor Assembly Motor Assembly Parts List Cabinets & Panels Chuck Guard Cabinets & Panels Parts ListHeadstock Oiling System Headstock Oiling System Parts List 1905 1904 1825 1823 1824 1828 1830 1914 1802 1829 1826 PK34M Tailstock Parts ListSteady Rest Follow Rest Electrical Cabinet & Control Panel Electrical CabinetControl Panel Main Power Switch Electrical Cabinet & Control Panel Parts ListJAW Chuck 10 Assembly Tool Room Series Label Machine Labels Front ViewMachine Labels Rear View #TS12318