Southbend SB1046PF

-96-

For Machines Mfg. Since 3/11

Turn-Nad o® Gearhead Lathes ELECTRICAL

Figure 139. Electrical box.

Electrical Box box photo

Contents

Main Customer Service Updates Scope of Manual Manual Feedback Table of Contents Page About This Machine Foreword Capabilities Features General Identication Controls & Components Master Power Switch Headstock Control Panel Carriage Carriage Feed Clutch Knob Tailstock Safety Foot Brake For Machines Mfg. Since 3/11 Turn-Nad o Gearhead Lathes Product Specications -9- Product Dimensions Shipping Dimensions Electrical -10- Turn-Nad o Gearhead Lathes INTRODUCTION Main Motor Coolant Motor Operation Information -11- Headstock Information Tailstock Information Threading Information Dimensions Page -13- Product Dimensions Product Specications Shipping Dimensions Electrical MODEL S B1056F, SB1057F, SB1058F 18" TURN- NADO GEARH EAD LATHE w/DRO P.O. Box 2027, Bellingham, WA 98227 U.S.A. PHONE: (360) 734-1540 South Bend Lathe Co. -14- Turn-Nad o Gearhead Lathes INTRODUCTION Main Motor Coolant Motor Operation Information -15- Headstock Information Tailstock Information Threading Information Dimensions Page Understanding Risks of Machinery Basic Machine Safety Page Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Things You'll Need The typical preparation process is as follows: Power Supply Requirements Availability Full-Load Current Rating Circuit Requirements Grounding Requirements 440V Operation Unpacking Inventory Main Inventory 1 (Figure 11) Qty Tool Box Inventory (Figure 12) Qty Installed & Not Shown Qty Cleaning & Protecting Space Allocation Weight Load Location Physical Environment Electrical Installation Lighting Lifting & Moving Leveling & Mounting Leveling Assembly Bolting to Concrete Floors Power Connection Adding Coolant Lubricating Lathe L3 L2 L1 Connecting Power Test Run Page Page Spindle Break-In To perform the spindle break-in: Recommended Adjustments Operation Overview Chuck & Faceplate Mounting Installation & Removal Devices Chuck Installation To install the chuck: Chuck Removal Registration Marks To remove the chuck: Scroll Chuck Clamping 4-Jaw Chuck Mounting Workpiece Faceplate To mount a non-concentric workpiece to the faceplate: Positioning Tailstock Using Quill Tailstock Installing Tooling To install tooling in the tailstock: Removing Tooling Offsetting Tailstock To offset the tailstock: Aligning Tailstock to Spindle Centerline Centers Dead Centers Live Centers Mounting Dead Center in Spindle Mounting Center in Tailstock Removing Center from Spindle To mount a center in the tailstock: Removing Center from Tailstock Mounting Workpiece Between Centers Steady Rest Follow Rest Carriage & Compound Rest Locks Tool Needed Qty Compound Rest Installing Tool Four-Way Tool Post Aligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstock center: Micrometer Stop Manual Feed Carriage Handwheel Cross Slide Handwheel Compound Rest Handwheel Spindle Speed Power Feed Power Feed Controls Page Setting Power Feed Rate Example: Power Feed Rate of 0.0025"/rev Standard End Gear Conguration End Gears Conguring End Gears To congure the end gears: Headstock & Gearbox Threading Controls Example: Metric Thread Pitch of 2.5mm Threading Controls Apron Controls Thread Dial Thread Dial Chart Page Chip Drawer Coolant System To use the coolant system on your lathe: Rod Support ACCESSORIES Accessories Maintenance Schedule Cleaning & Protecting OFF -67- Annual Service South Bend Lathe Co. Maintenance Chart Lubrication Items Needed: Qty To drain the headstock oil tank: Headstock Checking & Adding Oil Quick-Change Gearbox Checking Oil Level Adding Oil Draining Oil Apron Adding Oil Draining Oil & Flushing Reservoir One-Shot Oiler Longitudinal Leadscrew Ball Oilers End Gears Coolant System Service Hazards To change the coolant: Adding Fluid Changing Coolant Items Needed: Qty Machine Storage Cross Slide Backlash Adjustment Compound Rest To remove leadscrew end play: Leadscrew End Play Adjustment Gib Adjustment Page Half Nut Adjustment Tool Needed: Qty To adjust the half nut: V-Belts To adjust the V-belts: Spindle Clutch Adjustment To adjust the spindle clutch: Page Page Leadscrew Shear Pin Replacement To replace the shear pin: Page Gap Removal Gap Insert Removal & Installation Gap Installation -88- -89- -90- Turn-Nad o Gearhead Lathes TROUBLESHOOTING Electrical Safety Instructions Shock Hazard: WIRING D IAGRAM COLOR KEY NOTICE: Wire Connections: Correcting Phase Polarity To correct wiring that is out of phase: -93- Wiring Overview -94- Turn-Nad o Gearhead Lathes ELECTRICAL Component Location Index -95- Master Power Switch box1 Electrical Cabinet To Work Lamp, Page 99 To Chuck Guard Safety Switch, Page 99 Spindle Motor Page 97 Coolant Pump Motor Page 97 Page Spindle Motor -97- Coolant Pump Coolant Pump -98- Control Panel To Electrical Box, Page 95 control panel and motor -99- Additional Components Power Supply Connection DISCONNECT SWITCH (as recommended) additional com- pontnet -100- Headstock Housing 1 -101- Headstock Housing 2 -102- Headstock Housing Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -103- Headstock Gears 1 -104- Headstock Gears 2 J K L M I G Headstock Gears Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -106- Headstock Gears Parts List -107- Gearbox 1 -108- Gearbox 2 -109- Gearbox Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -110- Gearbox Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -111- Apron 1 G FG -112- Apron 2 -113- Apron Parts List -114- Apron Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -115- End Gears -116- Motor & Headstock Oil System -117- Motor & Headstock Oil System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -118- Saddle 1 -119- Saddle 2 -120 - Saddle Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -121- Tool Post & Compound Rest -122- Bed & Shafts -123- Bed & Shafts Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION -124- Stands & Panels (SB1046PF-47PF, SB1056F-58F) -125- Stand & Panels Parts List (SB1046PF-47PF, SB1056F-58F) REF PART # DESCRIPTION REF PART # DESCRIPTION -126 - Stand & Panels (SB1048P F) Front -127- Stand & Panels Parts List (SB1048PF) REF PART # DESCRIPTION REF PART # DESCRIPTION -128 - Brake -129 - Tailstock -130- Micrometer StopThread Dial -131- Steady Rest Follow Rest -132- Electrical Cabinet & Control Panel -133- Accessories -134- Front Machine Labels 2116 2117 2109 2108 Rear Machine Labels Factory must verify accuracy of this label OILER 1 Only Any Position Page WARRANTY Warranty