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Southbend
SB1046PF
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140 pages, 24.49 Mb
South Bend Lathe Co.
P.O. Box 2027
Bellingham,
WA
98227
P
HON
E: (
36
0)
73
4-1
540
(Administrative Offi
ces)
FA
X: (
36
0) 676-10
75
(International)
FA
X: (
36
0)
73
4-1639 (U
SA
only)
southbendlathe.com
Printed In U.S.A.
#BLTS14126
Contents
Main
Customer Service
Updates
Scope of Manual
Manual Feedback
Table of Contents
Page
About This Machine
Foreword
Capabilities
Features
General Identication
Controls & Components
Master Power Switch
Headstock
Control Panel
Carriage
Carriage Feed Clutch Knob
Tailstock
Safety Foot Brake
For Machines Mfg. Since 3/11 Turn-Nad o Gearhead Lathes
Product Specications
-9-
Product Dimensions
Shipping Dimensions
Electrical
-10-
Turn-Nad o Gearhead Lathes INTRODUCTION
Main Motor
Coolant Motor
Operation Information
-11-
Headstock Information
Tailstock Information
Threading Information
Dimensions
Page
-13-
Product Dimensions
Product Specications
Shipping Dimensions
Electrical
MODEL S B1056F, SB1057F, SB1058F 18" TURN- NADO GEARH EAD LATHE w/DRO
P.O. Box 2027, Bellingham, WA 98227 U.S.A. PHONE: (360) 734-1540 South Bend Lathe Co.
-14-
Turn-Nad o Gearhead Lathes INTRODUCTION
Main Motor
Coolant Motor
Operation Information
-15-
Headstock Information
Tailstock Information
Threading Information
Dimensions
Page
Understanding Risks of Machinery
Basic Machine Safety
Page
Additional Metal Lathe Safety
Additional Chuck Safety
Preparation Overview Things You'll Need
The typical preparation process is as follows:
Power Supply Requirements
Availability
Full-Load Current Rating
Circuit Requirements
Grounding Requirements
440V Operation
Unpacking
Inventory
Main Inventory 1 (Figure 11) Qty
Tool Box Inventory (Figure 12) Qty
Installed & Not Shown Qty
Cleaning & Protecting
Space Allocation
Weight Load
Location
Physical Environment
Electrical Installation
Lighting
Lifting & Moving
Leveling & Mounting
Leveling
Assembly
Bolting to Concrete Floors
Power Connection
Adding Coolant
Lubricating Lathe
L3 L2
L1
Connecting Power
Test Run
Page
Page
Spindle Break-In
To perform the spindle break-in:
Recommended Adjustments
Operation Overview
Chuck & Faceplate Mounting
Installation & Removal Devices
Chuck Installation
To install the chuck:
Chuck Removal
Registration Marks
To remove the chuck:
Scroll Chuck Clamping
4-Jaw Chuck
Mounting Workpiece
Faceplate
To mount a non-concentric workpiece to the faceplate:
Positioning Tailstock
Using Quill
Tailstock
Installing Tooling
To install tooling in the tailstock:
Removing Tooling
Offsetting Tailstock
To offset the tailstock:
Aligning Tailstock to Spindle Centerline
Centers
Dead Centers
Live Centers
Mounting Dead Center in Spindle
Mounting Center in Tailstock
Removing Center from Spindle
To mount a center in the tailstock:
Removing Center from Tailstock
Mounting Workpiece Between Centers
Steady Rest
Follow Rest
Carriage & Compound Rest Locks
Tool Needed Qty
Compound Rest
Installing Tool
Four-Way Tool Post
Aligning Cutting Tool with Spindle Centerline
To align the cutting tool with the tailstock center:
Micrometer Stop
Manual Feed
Carriage Handwheel
Cross Slide Handwheel
Compound Rest Handwheel
Spindle Speed
Power Feed
Power Feed Controls
Page
Setting Power Feed Rate
Example: Power Feed Rate of 0.0025"/rev
Standard End Gear Conguration
End Gears
Conguring End Gears
To congure the end gears:
Headstock & Gearbox Threading Controls
Example: Metric Thread Pitch of 2.5mm
Threading Controls
Apron Controls
Thread Dial
Thread Dial Chart
Page
Chip Drawer
Coolant System
To use the coolant system on your lathe:
Rod Support
ACCESSORIES
Accessories
Maintenance Schedule
Cleaning & Protecting
OFF
-67-
Annual Service
South Bend Lathe Co.
Maintenance Chart
Lubrication
Items Needed: Qty
To drain the headstock oil tank:
Headstock
Checking & Adding Oil
Quick-Change Gearbox
Checking Oil Level
Adding Oil
Draining Oil
Apron
Adding Oil
Draining Oil & Flushing Reservoir
One-Shot Oiler
Longitudinal Leadscrew
Ball Oilers
End Gears
Coolant System Service
Hazards
To change the coolant:
Adding Fluid
Changing Coolant
Items Needed: Qty
Machine Storage
Cross Slide
Backlash Adjustment
Compound Rest
To remove leadscrew end play:
Leadscrew End Play Adjustment
Gib Adjustment
Page
Half Nut Adjustment
Tool Needed: Qty
To adjust the half nut:
V-Belts
To adjust the V-belts:
Spindle Clutch Adjustment
To adjust the spindle clutch:
Page
Page
Leadscrew Shear Pin Replacement
To replace the shear pin:
Page
Gap Removal
Gap Insert Removal & Installation
Gap Installation
-88-
-89-
-90-
Turn-Nad o Gearhead Lathes TROUBLESHOOTING
Electrical Safety Instructions
Shock Hazard:
WIRING D IAGRAM COLOR KEY
NOTICE:
Wire Connections:
Correcting Phase Polarity
To correct wiring that is out of phase:
-93-
Wiring Overview
-94-
Turn-Nad o Gearhead Lathes ELECTRICAL
Component Location Index
-95-
Master Power Switch
box1
Electrical Cabinet
To Work Lamp, Page 99
To Chuck Guard Safety Switch, Page 99
Spindle Motor Page 97
Coolant Pump Motor Page 97
Page
Spindle Motor
-97-
Coolant Pump
Coolant Pump
-98-
Control Panel
To Electrical Box, Page 95
control panel and motor
-99-
Additional Components
Power Supply Connection
DISCONNECT SWITCH (as recommended)
additional com- pontnet
-100-
Headstock Housing 1
-101-
Headstock Housing 2
-102-
Headstock Housing Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-103-
Headstock Gears 1
-104-
Headstock Gears 2
J
K L M
I
G
Headstock Gears Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-106-
Headstock Gears Parts List
-107-
Gearbox 1
-108-
Gearbox 2
-109-
Gearbox Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-110-
Gearbox Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-111-
Apron 1
G FG
-112-
Apron 2
-113-
Apron Parts List
-114-
Apron Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-115-
End Gears
-116-
Motor & Headstock Oil System
-117-
Motor & Headstock Oil System Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-118-
Saddle 1
-119-
Saddle 2
-120 -
Saddle Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-121-
Tool Post & Compound Rest
-122-
Bed & Shafts
-123-
Bed & Shafts Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
-124-
Stands & Panels (SB1046PF-47PF, SB1056F-58F)
-125-
Stand & Panels Parts List (SB1046PF-47PF, SB1056F-58F)
REF PART # DESCRIPTION REF PART # DESCRIPTION
-126 -
Stand & Panels (SB1048P F)
Front
-127-
Stand & Panels Parts List (SB1048PF)
REF PART # DESCRIPTION REF PART # DESCRIPTION
-128 -
Brake
-129 -
Tailstock
-130-
Micrometer StopThread Dial
-131-
Steady Rest Follow Rest
-132-
Electrical Cabinet & Control Panel
-133-
Accessories
-134-
Front Machine Labels
2116
2117
2109
2108
Rear Machine Labels
Factory must verify accuracy of this label
OILER
1 Only
Any Position
Page
WARRANTY
Warranty