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Blender
Sterling
A0567659 manual
1
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118 pages, 2.32 Mb
Contents
Main
Page
Table of Contents
Page
Safety Considerations
Page
Annex B Information
1 General Information
1-1 Introduction
1-2 Equipment Function
1-3 Accessories
1-4 Customer Service
1-5 Necessary Documents
1-6 System Capabilities
1-7 Equipment Covered by this Manual
SGB Blenders SGB-450 SGB-900 SGB-2500 SGB-4000 SGB-5000
1-8 SGB Series Weigh Blender Mechanical Features
SGB Slide Gate Blender
1-9 SGB Series Weigh Blender with Mitsubishi Touch- Screen Control Features
1-10 SGB (-E) Series Specifications
Note: SGB features and specifications are subject to change without notice.
1-11 Model SGB Blender System Component Description
1-11-1 Material Supply Hoppers
Typical Material Supply Hoppers
1-11-2 Slide Gate Metering Assemblies
Important!
Slide gates create a pinch-point hazard.
Important!
1-11-3 Weigh Hopper
Important! Use care when replacing the weigh hopper, since the load cells are
1-11-4 Weigh Hopper Discharge Valve
CAUTION! The pneumatic system used on the SGB, like all pneumatic
1-11-5 Mix Chamber
1-11-5-1 Opti-Mixer
1-11-5-2 HC Mixer
Page
Typical Operator Screens
Note:
than shown.
1-12 Pneumatic Slide Gate Below Mixer (Optional)
TYPICAL CENTRAL BLENDER LAYOUT
Safety 2
2-1 Work Rules
2-2 Tools and Equipment Needed
2-3 Mechanical Installation
2-4 Safety Considerations
REPORTING A SAFETY DEFECT
2-5 General Responsibility
NO MATTER WHO YOU ARE
2-6 Operator Responsibility
2-7 Maintenance Responsibility
2-8 Safety
2-8-1 Description and Objectives
2-8-2 Safety Circuit Standards
2-8-3 Fail Safe Operation
2-8-4 Safety Device Lock-Outs
WARNING! Alw ays disconnect and lockout all electrical power and pneumatic
2-8-5 Lock-Outs, Plugs, and Other Safety Devices
WARNING!
2-9 Electric Safety Interlock Switch (All Models)
WARNING! Always disconnect and lockout all electrical power and pneumatic
3 Shipping Information
3-1 Unpacking and Inspection
3-2 In the Event of Shipping Damages
Important!
Parcel Post Shipment
United Parcel Service Shipment
3-3 If the Shipment is Not Complete
3-4 If the Shipment is Not Correct
3-5 Returns
Important!
- Notes -
Installation & Setup 4
4-1 Chapter Description and Objectives
4-2 Site Requirements
4-2-1 Mounting Configuration
4-2-1-1 Machine Mount
Note: Allow at least 36 clearance around blender to provide
4-2-1-2 Mezzanine Mount
Important! While in operation, the SGB applies horizontal and vertical
4-2-1-3 Floor Mount (Central Blender)
Important!
TYPICAL CENTRAL BLENDER LAYOUT
4-3 Installation Overview
4-4 Mechanical Installation
CAUTION!
Important!
4-5 Electrical Installation
4-6 Pneumatic Installation
Important! As this blender uses air for blender metering functions, it is
CAUTION!
4-7 Blender Set-up
4-7-1 Description and Objectives
.040" GAP
STOP ADJUSTMENT BOLT
4-7-4 Final Setup
Important! Again, make sure that proper air supply connections are made to
Page
Operation 5
5-1 SGB Blender Sequence of Operation
5-2 Quick Start Procedure
5-3 Recipe Entry Formats
5-3-1 Quick Set
Important!
5-3-2 Percentage Mode
Important!
5-3-3 Parts Mode
Page
5-4 SGB Series Control System Menu Structure
Recipe Book Page
Clean Out Page
Return to the Recipe Page Inventory Page
Return to the Recipe Page
5-5 Blender Calibration
5-5-3 Additional settings that usually do not have to be changed:
Page
5-5-4 Verifying Calibration (Recommended on a periodic basis to ensure accuracy)
5-6 Controller Mode Setup
Setting up a recipe
Page
5-7 Color Change
Note: The blender must be stopped to make color changes. The processing
WARNING!
Important!
WARNING!
5-8 Additional Operation Features
5-8-1 Display Description (LCD)
5-8-2 Weigh Hopper (Load Cell) Calibration on blenders equipped with an OptiMix mixer
5-8-3 Mix Timer
5-8-4 Re-Mix Timer
5-8-5 Mixer Options
5-8-6 Weigh Hopper Dump Time
5-8-7 Weigh Hopper Dump Delay Time
5-8-8 Weigh Hopper Dump Cycle
5-8-9 Feeder Alarm Setup & Flags
Page
Page
5-8-10 Additional Control Functions
5-8-11 General Operation
5-8-12 Feeder Clean Out
Important!
5-8-13 Standard Run Time Displays
Note:
5-8-14 Recipe Menu
Note:
5-8-15 Current Recipe Menu
Note:
5-8-16 Quick Set Menu
Page
Example calculations of a five (5) -component blend in Quick Set
5-8-17 Batch Size Menu
Important! If running a high percentage of lighter density regrind.
5-8-18 Inventory Shutdown
5-8-19 Recipe Book (Storage) Menus
5-8-19-1 Save Running Recipe to the Book
5-8-19-2 Load a Saved Recipe from the Book
Note: If replacing the current recipe with one that is downloaded
5-8-19-3 Display Recipe Contents
5-8-19-4 Erase Recipe or Entire Book
5-8-20 Controller Features
5-8-20-1 Display Time and Date
5-8-20-2 Setting Date & Time
5-9 Stroke Limiters for Metering Gates
Maintenance 6
6-1 Work Rules
6-2 Maintaining Blenders
WARNING!
6-3 Controller Setup
6-4 SGB Series Blender Menu Structure
6-5 Mechanical
Typical Model SGB Assembly Overview
6-6 Electrical
6-6-1 Description and Objectives
6-6-2 Internal Components of the Control Panel
Note: See Section 12-2 for complete electrical schematics.
6-6-3 Input Signals to Programmable Controller
Note:
6-7 Pneumatic System Maintenance
Important!
WARNING!
7 Troubleshooting
7-1 Description and Objectives
Page
Page
Other service problems or questions can be answered by contacting the Sterling Service Department.
8 Blender Options
Spare Parts 9
9-1 Spare Parts List
SGB Series Gravimetric Batch Blending Systems
9 Please see Section 9-2 for parts identification and exploded views.
Model SGB-450
9-2 Model SGB Blender System Component Description
9-2-1 Overview
Component Identification and Location
Typical Model SGB Assembly Overview
Page
9-2-3 Typical Mixer Section (Rear)
Typical Opti-Mixer - Rear Assembly Detail
9-2-4 Typical Mixer Frame
Typical Opti-Mixer Frame Assembly
9-2-5 Typical Gate Assembly
Typical SGB Series Diamond Gate Assembly Detail
9-2-6 Typical Supply Hopper
Typical SGB-450 Series Hopper Assembly Detail
9-2-7 Typical Weigh Hopper
Typical Weigh Hopper & Load Cell Detail
Technical Assistance
10-2 Returned Material Policy
10-2-1 Credit Returns
10-2-2 Warranty Returns
10-3 Warranty
Safety Tag Information 11
11-1 SGB Blender Safety Tags
11-2 Pushbutton and Touchscreen Tags
Button Function
Power Off
Page
12 Appendix
Important!
12-1 Addendum Service Supervisor Information
12-1-1 Programmable Settings
12-1-2 Factory Setup Menu
Page
Page
12-1-3 Customer Setup Menu
Important! Programmable features should not be accessed by
Page
12-2 Passwords
12-3 Default Values (factory defaults shown):
SGB BLENDER CONFIGURATION PARAMETERS
RECIPE FORMAT
SGB BLENDER CONFIGURATION PARAMETERS Contd.
ALARM SETUP
ADVANCED WEIGHT OPTIONS
FEED ALGORITHM OPTIONS
SGB BLENDER CONFIGURATION PARAMETERS Contd.
FEED CAL OPTIONS
MECHANICAL OPTIONS
FEEDER SETUP