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Sterling A0567659 manual SGB Blender Configuration Parameters Cont’d, Alarm Setup

Models: A0567659

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Dump Delay		0
Dump Cycles	2			1
Mixer Dump Time	4		6		5
Continuous/Timed Mixing			TIMED
		USER PASSWORD
User Password		5413
Maintenance Password		3145348

SGB BLENDER CONFIGURATION PARAMETERS Cont’d.

Model Number/Type

SGB-450

SGB-900

SGB-2500

SGB-4000

SGB-5000

	ALARM SETUP
Hop1 Continue/Stop on
Out of Material
Hop2 Continue/Stop on
Out of Material
Hop3 Continue/Stop on
Out of Material			STOP
Hop4 Continue/Stop on			STOP
Hop4 Continue/Stop on
Out of Material
Hop5 Continue/Stop on
Out of Material
Hop6 Continue/Stop on
Out of Material
Hop1 Alarm/No Alarm on
Out of Material
Hop2 Alarm/No Alarm on
Out of Material
Hop3 Alarm/No Alarm on
Out of Material			ALARM
Hop4 Alarm/No Alarm on			ALARM
Hop4 Alarm/No Alarm on
Out of Material
Hop5 Alarm/No Alarm on
Out of Material
Hop6 Alarm/No Alarm on
Out of Material
	ADVANCED WEIGHT OPTIONS
Weight Filter			5
Wt/Sec Filter			1
% Above batch size for			45
max weight			45
max weight
Time to settle hopper after			5
batch dumped			5
batch dumped
	FEED ALGORITHM OPTIONS
Hop1 Initial % of Target	99				100
Hop2 Initial % of Target	98			-		-
Hop3 Initial % of Target	99				100
Hop4 Initial % of Target			98
Hop5 Initial % of Target	98				99
Hop6 Initial % of Target	98				99
Hop6 Initial % of Target

Hop1 Allowed Underfeed	0.015				0.03
Hop2 Allowed Underfeed	0.004				0.004
Hop3 Allowed Underfeed	0.015				0.03
Hop4 Allowed Underfeed	0.004				0.004
Hop5 Allowed Underfeed					0.004
SGB Batch Blender with Mitsubishi Controller						Page 113 of 118

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Sterling A0567659 manual SGB Blender Configuration Parameters Cont’d, Alarm Setup

Contents

Page Model # Serial # Table of Contents Maintenance Wear Safety Glasses and Work Gloves Safety ConsiderationsSterling SGB-E Series Blenders Annex B Information Customer Service AccessoriesIntroduction Equipment FunctionSystem Capabilities Necessary DocumentsEquipment Covered by this Manual SGB BlendersSGB Batch Blender with Mitsubishi Controller Three 3 types of recipe entry procedures available SGB -E Series Specifications SGB Model SGB Blender System Component DescriptionMaterial Supply Hoppers Typical Material Supply HoppersSlide Gate Metering Assemblies SGB Batch Blender with Mitsubishi Controller Locating Tabs Weigh HopperWeigh Hopper Discharge Valve Opti-Mixer Mix ChamberHC Mixer Operator Control PanelTypical Setup Screens Typical Operator Screens SGB Batch Blender with Mitsubishi Controller Pneumatic Slide Gate Below Mixer Optional Mixer Slide Gate Switch PositionsWork Rules SafetyTools and Equipment Needed Mechanical InstallationSafety Considerations General Responsibility Reporting a Safety DefectRemember Operator ResponsibilityMaintenance Responsibility Description and Objectives SafetyFail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs Line Cord Plug Lock-Outs, Plugs, and Other Safety DevicesElectric Safety Interlock Switch All Models Unpacking and Inspection Shipping InformationEvent of Shipping Damages If the Shipment is Not Complete United Parcel Service ShipmentParcel Post Shipment Returns If the Shipment is Not CorrectMounting Configuration Installation & SetupChapter Description and Objectives Site RequirementsSGB Batch Blender with Mitsubishi Controller Mezzanine Mount Floor Mount Central Blender Lifting Lug Installation OverviewElectrical Installation Blender Set-up Pneumatic InstallationLoad Cell Mechanical Stop Adjustment Weigh Hopper InstallationLoad Cell Adjustment Final Setup SGB Batch Blender with Mitsubishi Controller SGB Blender Sequence of Operation Quick Start ProcedureOperation Most common in injection molding Recipe Entry FormatsQuick Set Parts Mode Percentage ModeMost common in extrusion and blow molding Often used in Compounding ApplicationsSwitching Modes Example of a 5-component Blend in Parts ModePreset Part Calculated Weight Ratio Control Recipe Page Start SGB Series Control System Menu StructureBlender Calibration Additional settings that usually do not have to be changedSGB Batch Blender with Mitsubishi Controller Setting up a recipe Controller Mode SetupInventory Shutdown Color Change Blender where there are moving parts Please refer to the SGB menu structure in Section Additional Operation Features Display Description LCDMenu tree Re-Mix Timer Mix TimerWeigh Hopper Dump Time Weigh Hopper Dump Delay TimeMixer Options Weigh Hopper Dump Cycle Feeder Alarm Setup & FlagsMAX Hopper Weight Exceeded Calibration Error General Operation Feeder Clean OutAdditional Control Functions SGB Batch Blender with Mitsubishi Controller Standard Run Time Displays Recipe Menu Recipe Format Menu Current Recipe MenuQuick Set Menu SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Typical Batch Size Batch Size MenuInventory Shutdown Recipe Book Storage Menus Save Running Recipe to the Book Erase Recipe or Entire Book Display Recipe ContentsLoad a Saved Recipe from the Book Setting Date & Time Controller Features Display Time and DateStroke Limiter Stroke Limiters for Metering GatesMaintaining Blenders MaintenanceController Setup SGB Series Blender Menu Structure Units SetupMechanical Typical Model SGB Assembly OverviewDaily WeeklyElectrical Input Signals to Programmable ControllerOutput Signals from Programmable Controller Pneumatic System Maintenance Description and Objectives 7TroubleshootingProblem Possible solution Done in the field, the controller warranty will be voided Problem Possible solution Blender Options Spare Parts Spare Parts ListModel SGB-450 Model SGB-900Overview Component Identification and LocationSGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Typical Mixer Frame Typical Opti-Mixer Frame Assembly Typical Supply Hopper Typical Weigh Hopper Typical SGB-450 Series Hopper Assembly DetailTypical Weigh Hopper & Load Cell Detail Parts Department Technical AssistanceCredit Returns Warranty ReturnsReturned Material Policy Warranty SGB Blender Safety Tags Safety Tag InformationPower Off Power OnPushbutton and Touchscreen Tags ButtonModel Number SGB-900 Max Blend Capacity 318 KG/HR Blender Identification Serial Number TagLocated on back of mixing chamber 12Appendix Addendum Service Supervisor InformationProgrammable Settings Available Selections Factory Setup MenuAdvanced Weight SGB Batch Blender with Mitsubishi Controller 107 Feed Calibration Select a feeder by touching the Select Feeder Customer Setup MenuFeeder Setup Programmable Features Service Notes Default Values factory defaults shown PasswordsAlarm Setup SGB Blender Configuration Parameters Cont’dFeed CAL Options SGB Batch Blender with Mitsubishi Controller 115 116 SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller 117 118 SGB Batch Blender with Mitsubishi Controller