Problem

Possible solution

Mixer won’t shut off and

Check the Mixer and Dump Setup to see if the mixer is configured for

runs continuously.

“Continuous Mixing”. Set it to “Timed Mixing”.

 

Check the value of the mixer timer setting.

 

Check the value of the dump delay timer.

 

Check the mixer motor fuse. This is located in the control panel on the

 

SSR for the mixer motor. If the unit has two (2) power inlets with a

 

separate power inlet for the mix motor the overload fuse will be located in

 

the rear junction box on the blender frame.

 

Check the power source to the blender.

 

Check the load cell in diagnostics under direct scale readout. Place a

 

calibration weight on the weigh hopper; determine if the weight

 

corresponds.

 

Check the load cells to make sure that a pellet has not jammed under a

 

load cell.

 

Check the load cell connections to the control panel

 

Check the power supply voltage and readjust as necessary as described

 

earlier.

 

Check the memory battery voltage on the CPU board. If the battery is

 

dead, the blender “forgets” settings when the power is off. Replace it with

 

a new battery. Order a spare CPU board; send the replaced one back to

 

the factory to have a new battery holder and battery installed. If this is

 

done in the field, the controller warranty will be voided.

Out of Material Alarm is

Go to the Manual Control Page and check to see if “Hop Low” equals “1”.

displayed, but there is

If it does, then adjust the low-level prox until the value reads “0”.

material in the hopper.

Ensure that the material hopper is properly vented. If the vacuum

 

receiver is leaky, then this will cause the problem. To test this, fill up the

 

hopper and turn the loader off to prevent leaking.

 

If this isn’t the problem, then increase the “Out of Material Retry Limit”

 

found under Feed Algorithm Options (see manual).

I’m not getting Out of

Check the Alarm Flags & Feeder Setup to see if the feeder is configured

Material Alarms

to give you an alarm.

 

 

Calibration Weight

Clean out the hopper and retest. If this doesn’t fix the problem, then

Exceeded

perform a scale calibration. Also, check to sure that the Dump Time is

 

not set extremely low. If all else fails, check the value set for the Max

 

Empty Weight. This might need to be increased.

The feeder calibration

First, check that the displayed actual dispensed weight is accurate. If this

values are moving too

is OK, then check to see if the hopper is properly vented. To do this, fill

much.

hopper and turn off the loader and retest.

I can’t calibrate the Scale

This is caused by the difference in bits not being large enough. Using the

without an error message.

Direct Scale Readout, examine current loadcell bits with and without the

 

calibration weight. If the bits do not change significantly, then check for

 

pellets jamming the loadcells and check the loadcell circuit. You might

 

have a bad loadcell.

I can’t calibrate the feeder

Do other feeders calibrate correctly? Is the feeder I’m trying to calibrate a

without an error message.

large gate? If these are true, then lower the Batch % for Feeder Cal

 

setting under Feed Calibration Options. This can be observed by looking

 

at the Hopper Weight display.

 

None of the feeders calibrate? Check the Scale Calibration. If this is

 

correct, then lower the Batch% for Feeder Cal setting under Feed

 

Calibration Options for each feeder. This can be observed by looking at

 

the Hopper Weight display.

SGB Batch Blender with Mitsubishi Controller

Page 87 of 118

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Image 87
Sterling A0567659 manual Done in the field, the controller warranty will be voided

A0567659 specifications

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