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Sterling A0567659 12Appendix, Addendum Service Supervisor Information, Programmable Settings

Models: A0567659

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12Appendix

Important! Hidden, programmable features and hidden menu pages should not be made available to floor operators. These pages include the Service Supervisor Information addendum located in this section. Unauthorized changes to these factory settings by inexperienced operators may prevent the SGB unit from operating properly, and may void part or all of the warranty.

12-1 Addendum Service Supervisor Information

Note: Should not be used by untrained personnel – blender controller and/or program can be compromised!

12-1-1 Programmable Settings

SGB

The SGB Series blender software program has been designed to allow some customizing to achieve certain desired operating parameters. The following is a listing of the selections that are “field” programmable, followed by the procedure for doing so.

This menu is accessed by pressing the Sterling icon when in the “Setup” Directory Screen menu.

Touch this icon and enter in the Service Password to access the Sterling Engineering Only Directory

You must have logged in on the Inventory Page using the long password 3145348 to gain access to the “Sterling Engineering Only” screen. The screen similar to that shown below should be displayed and use the keystrokes described herein to change or toggle the parameters.

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SGB Batch Blender with Mitsubishi Controller

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Sterling A0567659 manual 12Appendix, Addendum Service Supervisor Information, Programmable Settings

Contents

Page Model # Serial # Table of Contents Maintenance Wear Safety Glasses and Work Gloves Safety ConsiderationsSterling SGB-E Series Blenders Annex B Information Customer Service AccessoriesIntroduction Equipment FunctionSystem Capabilities Necessary DocumentsEquipment Covered by this Manual SGB BlendersSGB Batch Blender with Mitsubishi Controller Three 3 types of recipe entry procedures available SGB -E Series Specifications SGB Model SGB Blender System Component DescriptionMaterial Supply Hoppers Typical Material Supply HoppersSlide Gate Metering Assemblies SGB Batch Blender with Mitsubishi Controller Locating Tabs Weigh HopperWeigh Hopper Discharge Valve Opti-Mixer Mix ChamberHC Mixer Operator Control PanelTypical Setup Screens Typical Operator Screens SGB Batch Blender with Mitsubishi Controller Pneumatic Slide Gate Below Mixer Optional Mixer Slide Gate Switch PositionsWork Rules SafetyMechanical Installation Safety ConsiderationsTools and Equipment Needed General Responsibility Reporting a Safety DefectRemember Operator ResponsibilityMaintenance Responsibility Description and Objectives SafetySafety Circuit Standards Safety Device Lock-OutsFail Safe Operation Line Cord Plug Lock-Outs, Plugs, and Other Safety DevicesElectric Safety Interlock Switch All Models Unpacking and Inspection Shipping InformationEvent of Shipping Damages United Parcel Service Shipment Parcel Post ShipmentIf the Shipment is Not Complete Returns If the Shipment is Not CorrectMounting Configuration Installation & SetupChapter Description and Objectives Site RequirementsSGB Batch Blender with Mitsubishi Controller Mezzanine Mount Floor Mount Central Blender Lifting Lug Installation OverviewElectrical Installation Blender Set-up Pneumatic InstallationWeigh Hopper Installation Load Cell AdjustmentLoad Cell Mechanical Stop Adjustment Final Setup SGB Batch Blender with Mitsubishi Controller Quick Start Procedure OperationSGB Blender Sequence of Operation Recipe Entry Formats Quick SetMost common in injection molding Parts Mode Percentage ModeMost common in extrusion and blow molding Often used in Compounding ApplicationsExample of a 5-component Blend in Parts Mode Preset Part Calculated Weight Ratio ControlSwitching Modes Recipe Page Start SGB Series Control System Menu StructureBlender Calibration Additional settings that usually do not have to be changedSGB Batch Blender with Mitsubishi Controller Setting up a recipe Controller Mode SetupInventory Shutdown Color Change Blender where there are moving parts Please refer to the SGB menu structure in Section Additional Operation Features Display Description LCDMenu tree Re-Mix Timer Mix TimerWeigh Hopper Dump Delay Time Mixer OptionsWeigh Hopper Dump Time Weigh Hopper Dump Cycle Feeder Alarm Setup & FlagsMAX Hopper Weight Exceeded Calibration Error Feeder Clean Out Additional Control FunctionsGeneral Operation SGB Batch Blender with Mitsubishi Controller Standard Run Time Displays Recipe Menu Current Recipe Menu Quick Set MenuRecipe Format Menu SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Batch Size Menu Inventory ShutdownTypical Batch Size Recipe Book Storage Menus Save Running Recipe to the Book Display Recipe Contents Load a Saved Recipe from the BookErase Recipe or Entire Book Setting Date & Time Controller Features Display Time and DateStroke Limiter Stroke Limiters for Metering GatesMaintaining Blenders MaintenanceController Setup SGB Series Blender Menu Structure Units SetupMechanical Typical Model SGB Assembly OverviewDaily WeeklyElectrical Input Signals to Programmable ControllerOutput Signals from Programmable Controller Pneumatic System Maintenance Description and Objectives 7TroubleshootingProblem Possible solution Done in the field, the controller warranty will be voided Problem Possible solution Blender Options Spare Parts Spare Parts ListModel SGB-450 Model SGB-900Overview Component Identification and LocationSGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Typical Mixer Frame Typical Opti-Mixer Frame Assembly Typical Supply Hopper Typical Weigh Hopper Typical SGB-450 Series Hopper Assembly DetailTypical Weigh Hopper & Load Cell Detail Parts Department Technical AssistanceWarranty Returns Returned Material PolicyCredit Returns Warranty SGB Blender Safety Tags Safety Tag InformationPower Off Power OnPushbutton and Touchscreen Tags ButtonBlender Identification Serial Number Tag Located on back of mixing chamberModel Number SGB-900 Max Blend Capacity 318 KG/HR Addendum Service Supervisor Information Programmable Settings12Appendix Factory Setup Menu Advanced WeightAvailable Selections SGB Batch Blender with Mitsubishi Controller 107 Feed Calibration Customer Setup Menu Feeder SetupSelect a feeder by touching the Select Feeder Programmable Features Service Notes Default Values factory defaults shown PasswordsAlarm Setup SGB Blender Configuration Parameters Cont’dFeed CAL Options SGB Batch Blender with Mitsubishi Controller 115 116 SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller 117 118 SGB Batch Blender with Mitsubishi Controller