7Troubleshooting

7-1 Description and Objectives

This section provides basic troubleshooting procedures to common SGB blending system problems. Any problem encountered that is not listed should be discussed with an Sterling service technician.

Problem

Possible solution

Nothing happens when I

Check to make sure that air is hooked up and the regulator gauge reads

push “Start Blender”

at precisely 60 PSI.

 

Check that the access door to the mixer is shut properly.

 

Look on the Recipe Screen. If you see “Mixer Full”, then check the mixer.

 

If the mixer is not full, then check that the mixer prox is adjusted properly

 

(small screw on back).

 

 

“E-STOP has been

Check the E-Stop located on the front of the blender panel.

Activated” is shown

 

“Interface has been

Click “Unlock” and enter in your User Password.

Locked” is shown

 

I’ve forgotten my User

Contact Sterling’s Service Department.

Password

 

POWER INTERRUPTION

Power was lost during a batch. Check your power source unless you

ALARM

intentionally killed the power during the batch.

PLC Battery Low

Change out the PLC battery with your spare

 

 

PLC Module Loaded

Check the input power. Verify that 110 volts (or 220 volts) are ±10%. This

 

voltage must remain constant with all the motors starting and stopping.

 

Insure that the blender is on a “clean” circuit that does not have other

 

equipment on it. If the power is known to be intermittent and have

 

problems, set up the unit to run in “AutoStart” mode. See the factory

 

setup sheet at the end of this manual. In this mode, if a short power

 

interruption occurs, the blender will automatically restart.

 

Check the power supply. Make sure that it has +5 VDC output to the CPU

 

board. Adjust to +5 VDC, ±0.1 volt.

 

Check the display ribbon cable connection to the CPU board and the

 

display. See the electrical chapter for more information.

 

Check the contrast adjustment located on the display board.

 

Check keyboard ribbon cable connections.

 

Check the CPU board for “lockup”. To do so, reset the CPU board by

 

cycling the power off and on at the motor control panel.

SGB Batch Blender with Mitsubishi Controller

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Sterling A0567659 manual 7Troubleshooting, Description and Objectives

A0567659 specifications

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