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Stow 20HP, 13HP manual HONDA GX390K1QWT2 ENGINE - PISTON ASSY, Piston Assy

Models: 13HP 20HP

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HONDA GX390K1QWT2 ENGINE — PISTON ASSY.

HONDA GX390K1QWT2 ENGINE — PISTON ASSY.

PISTON ASSY.

PAGE 112 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)

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Stow 20HP, 13HP manual HONDA GX390K1QWT2 ENGINE - PISTON ASSY, Piston Assy

Contents

OPERATION AND PARTS MANUAL CUTTER SLAB SAWS13HP & 20HP HONDA GASOLINE ENGINES CC8CE13H20, CS8CE13H20, CS8CE20H20 Revision #5 09/22/06HERES HOW TO GET HELP UNITED STATESMEXICO UNITED KINGDOMSTOW CUTTER 3 CE SAW - TABLE OF CONTENTS STOW CUTTER 3 SLAB SAWCOMPONENT DRAWINGS SELF-PROPELLED MODELS ONLYSTOW CUTTER 3 CE SAW - SPECIFICATIONS TABLE 1. SAW SPECIFICATIONSCutter 3 Push Cutter 3 Self-PropelledSTOW CUTTER 3 CE SAW - ENGINE SPECIFICATIONS TABLE 2. ENGINE SPECIFICATIONSAir Cleaner Dry WeightSTOW CUTTER 3 CE SAW - DIMENSIONS TABLE 3. DIMENSIONSDIMENSIONS Crated Dimension L x W x H 1194 x 762 x 1118 mm 47 x 30 x 44 inSTOW CUTTER 3 CE SAW - SAFETY MESSAGE ALERT SYMBOLS SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS Lethal Exhaust Gases DANGERAccidental Starting Respiratory HazardOver Speed Conditions Sight and Hearing hazardSAFETY STOW CUTTER 3 CE SAW - RULES FOR SAFE OPERATIONRULES FOR SAFE OPERATION Diamond Blade Safety General SafetySTOW CUTTER 3 CE SAW - RULES FOR SAFE OPERATION Maintenance Safety Saw Transportation SafetySTOW CUTTER 3 CE SAW - RULES FOR SAFE OPERATION EmergenciesSTOW CUTTER 3 CE SAW - DECALS CUTTERFigure 2. Stow Cutter 3 Saw Decals 8.625 LGSTOW CUTTER 3 CE SAW - GENERAL INFORMATION Power PlantsFamiliarization ConsoleSTOW CUTTER 3 CE SAW - MAJOR COMPONENTS Figure 3. Cutter 3 Major ComponentsSTOW CUTTER 3 CE SAW - 13HP HONDA ENGINE COMPONENTS INITIAL SERVICINGFigure 5. Engine Controls and Components Honda GX620TXF2 STOW CUTTER 3 CE SAW - 20HP HONDA ENGINE COMPONENTSINITIAL SERVICING STOW CUTTER 3 CE SAW - INSPECTION Table 4. Oil TypePREPARATION / PRE-INSPECTION Engine Oil CheckSTOW CUTTER 3 CE SAW - INSPECTION Gasoline CheckFigure 9. Transmission Reservoir Figure 8. Hydrostatic TransmissionBattery Self-Propelled models only STOW CUTTER 3 CE SAW - INSPECTIONFigure 10. Battery Figure 10. Battery Figure 11. Diamond Blade STOW CUTTER 3 CE SAW - INSPECTION -BLADESPECIFICTOOLSTO BE USED STOW CUTTER 3 CE SAW - INSPECTION - BLADE PLACEMENT Table 5. MATERIAL LISTING AND BLADE SELECTIONMaterial BladeSTOW CUTTER 3 CE SAW - INSPECTION - BLADE PLACEMENT Set the engine ON/OFF switch to the OFF positionFigure 12. Diamond Blade Placement flangeSTOW CUTTER 3 CE SAW - INSPECTION -GUARDS, COVERS & BELTS Guards and Covers CheckInstitute ANSI B7.1 and B7.5 Figure 13. Blade Guard V-Belts and CoversSTOW CUTTER 3 CE SAW - INSPECTION - BELTS & WATER TANK Table 6. V-Belts and PulleysFigure 17.V-BeltTension Water TankSTOW CUTTER 3 CE SAW - INSPECTION - ADJUSTMENTS Adjusting the Handle BarsFigure 19. Handle Bar Adjustment Bolts Figure 20. Handle Bar Height AdjustmentSTOW CUTTER 3 CE SAW - MANUAL START-UP 13HP HONDA ENGINE Figure 23. Engine Shutdown Switch HandlebarMANUAL START-UP 13HP HONDA ENGINE 13 HP Engine Manual StartFigure 24. Engine ON/Off Switch Engine STOW CUTTER 3 CE SAW - MANUAL START-UP 13HP HONDA ENGINEFigure 25. Fuel Valve Lever Figure 26. Choke Lever Open PositionSTOW CUTTER 3 CE SAW - MANUAL START-UP 13HP HONDA ENGINE Figure 28. Throttle Leverz DO NOT pull the starter rope all the way to the end Figure 29. Starter GripSTOW CUTTER 3 CE SAW - ELECTRIC START-UP 20HP HONDA ENGINE Figure 31. Engine Shutdown Switch HandlebarELECTRIC START-UP 20HP HONDA ENGINE 20 HP Engine Electric StartFigure 32. Engine Start Switch OFF Position Figure 36. Ignition Switch Start PositionSTOW CUTTER 3 CE SAW - ELECTRIC START-UP 20HP HONDA ENGINE Figure 33. Choke Lever Open PositionSTOW CUTTER 3 CE SAW - OPERATION OPERATION Emergency Stop ProcedureTraveling During Cutting Push Figure 37. Wheel ClampSTOW CUTTER 3 CE SAW - OPERATION Traveling During Cutting Self-PropelledNeutral Position Figure 40. Transmission Engage/Disengage Lever Forward PositionDANGER STOW CUTTER 3 CE SAW - OPERATIONCutting Water SystemFinishing A Cut STOW CUTTER 3 CE SAW - OPERATIONEXTREME heat Restarting After Intervention STOW CUTTER 3 CE SAW - SHUT-DOWN PROCEDURES Figure 46. Engine Shutdown Switch handlebarsFigure 47. Engine ON/Off Switch engine Figure 51. Ignition Switch OFF PositionSTOW CUTTER 3 CE SAW - MAINTENANCE MaintenanceGeneral Cleanliness ADJUSTING front or rear pointers LUBRICATING any componentsSTOW CUTTER 3 CE SAW - MAINTENANCE Raise/Lower Adjust TubeEngine tank & strainer Fuel lineSTOW CUTTER 3 CE SAW - MAINTENANCE AdjustV-Belt Alignment/Replacement PulleysFigure 54. V-Belt Adjustment/Tension DriveV-Belt CheckSTOW CUTTER 3 CE SAW - MAINTENANCE Blade Shaft Bearing ReplacementFigure 55. Pulley Alignment Figure 57. Blade Side Bearing Right Side Figure 56.V-Belt AlignmentBattery Maintenance STOW CUTTER 3 CE SAW - MAINTENANCEFigure 59. Battery Electrolyte Levels STOW CUTTER 3 CE SAW - MAINTENANCE Decommissioning Saw/ComponentsSTOW CUTTER 3 CE SAW - 13HP ENGINEWIRING DIAGRAM RECOIL START Figure 60. 13HP Honda Engine Wiring DiagramSTOW CUTTER 3 CE SAW - 20HP ENG.WIRING DIAGRAM ELECTRIC START Figure 61. 20HP Honda Engine Wiring DiagramSTOW CUTTER 3 CE SAW -TROUBLESHOOTING ENGINE TABLE 8. ENGINE TROUBLESHOOTINGSYMPTOM SOLUTIONSTOW CUTTER 3 CE SAW -TROUBLESHOOTING ENGINE TABLE 8. ENGINE TROUBLESHOOTING CONTINUEDSTOW CUTTER 3 CE SAW -TROUBLESHOOTING BLADE TABLE 9. BLADE TROUBLESHOOTINGSYMPTOM SOLUTIONItems Found In the “Remarks” Column STOW CUTTER 3 CE SAW - EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Items Number” Column NOTE PAGE STOW CUTTER 3 CE SAW - SUGGESTED SPARE PARTS 1 to 3 UnitsCUTTER 3 SAW CUTTER 3 SAWSTOW CUTTER 3 CE SAW - NAME PLATE AND DECALS NAME PLATE AND DECALSPART NAME STOW CUTTER 3 CE SAW - NAME PLATE AND DECALSREMARKS STOW CUTTER 3 CE SAW - UNDER CARRIAGE ASSY UNDER CARRIAGE ASSYSTOW CUTTER 3 CE SAW - UNDER CARRIAGE ASSY PART NAMEREMARKS WHEEL, 8 X 2 .75 ROLLER BEARING REARSTOW CUTTER 3 CE SAW - BLADE SHAFT ASSY BLADE SHAFT ASSYSTOW CUTTER 3 CE SAW - BLADE SHAFT ASSY PART NAMEREMARKS BEARING, PILLOW BLOCK 1.25ID AS206-20STOW CUTTER 3 CE SAW - LIFTING BALE ASSY LIFTING BALE ASSYPART NAME STOW CUTTER 3 CE SAW - LIFTING BALE ASSYREMARKS STOW CUTTER 3 CE SAW - CONSOLE ASSY. PUSH MODELS CONSOLE ASSY. PUSH MODELSSWITCH, ENGINE ON/OFF WIRE, ENGINE ON/OFF SWITCHSTOW CUTTER 3 CE SAW - CONSOLE ASSY. PUSH MODELS PART NAMESTOW CUTTER 3 CE SAW - CONSOLE ASSY. SELF-PROPELLED CONSOLE ASSY. SELF- PROPELLED MODELSPART NAME STOW CUTTER 3 CE SAW - CONSOLE ASSY. SELF-PROPELLEDREMARKS STOW CUTTER 3 CE SAW - 13HP HONDA ENGINE MOUNT ASSY 13HP HONDA ENGINE MOUNT ASSYPART NAME STOW CUTTER 3 CE SAW - 13HP HONDA ENGINE MOUNT ASSYSCREW, SQHS 1/2-13 X 4, CUP PLAIN STOW CUTTER 3 CE SAW - 20HP HONDA ENGINE MOUNT ASSY 20HP HONDA ENGINE MOUNT ASSYSTOW CUTTER 3 CE SAW - 20HP HONDA ENGINE MOUNT ASSY PART NAMESTOW CUTTER 3 CE SAW - 13HP HONDA ENGINE ASSY 13HP HONDA ENGINE ASSYSTOW CUTTER 3 CE SAW - 13HP HONDA ENGINE ASSY PART NAMEREMARKS 23665-001STOW CUTTER 3 CE SAW - 20HP HONDA ENGINE ASSY 20HP HONDA ENGINE ASSYSTOW CUTTER 3 CE SAW - 20HP HONDA ENGINE ASSY PART NAMESTOW CUTTER 3 CE SAW - POINTERS AND COVERS ASSY POINTERS AND COVERS ASSYSTOW CUTTER 3 CE SAW - POINTERS AND COVERS ASSY PART NAMEREMARKS BELT GUARD, YELLOWSTOW CUTTER 3 CE SAW - WATER SYSTEM ASSY WATER SYSTEM ASSYWATER SYSTEM FROM CONSOLE SP STOW CUTTER 3 CE SAW - WATER SYSTEM ASSYPART NAME STOW CUTTER 3 CE SAW - BLADE GUARD ASSY BLADE GUARD ASSYSTOW CUTTER 3 CE SAW - BLADE GUARD ASSY PART NAMEREMARKS HOSE, 3/8ID X 5/8OD BRAIDED PVC “PAC”STOW CUTTER 3 CE SAW - MANUAL RAISE AND LOWER ASSY. 20 IN MANUAL RAISE AND LOWER ASSY. 20 INPART NAME STOW CUTTER 3 CE SAW - MANUAL RAISE AND LOWER ASSY. 20 INJACKPOST ASSY. OBS USE STOW CUTTER 3 CE SAW - BATTERY ASSY BATTERY ASSYSTOW CUTTER 3 CE SAW - BATTERY ASSY BATTERY, WET GR.U1, GT-X GOLD LACABLE, BATTERY POS 6GA X 42” RING TONGUE PART NAMESTOW CUTTER 3 CE SAW -TRANSMISSION ENGAGE LEVER ASSY TRANSMISSION ENGAGE LEVER ASSYSTOW CUTTER 3 CE SAW -TRANSMISSION ENGAGE LEVER ASSY HYD. TRANSMISSION ENGAGE LEVER ASSYPART NAME REMARKSSTOW CUTTER 3 CE SAW - HYDROSTATICTRANSMISSION ASSY HYDROSTATIC TRANSMISSIONHYDROSTATIC TRANSMISSION ASSY STOW CUTTER 3 CE SAW - HYDROSTATICTRANSMISSION ASSYPART NAME STOW CUTTER 3 CE SAW - HYDROSTATIC DRIVE ASSY HYDROSTATIC DRIVE ASSYPART NAME STOW CUTTER 3 CE SAW - HYDROSTATIC DRIVE ASSYREMARKS HONDA GX390K1QWT2 ENGINE - AIR CLEANER ASSY AIR CLEANER ASSYHONDA GX390K1QWT2 ENGINE - AIR CLEANER ASSY COVER, AIR CLEANER CYCLONEPART NAME REMARKSHONDA GX390K1QWT2 ENGINE - CAMSHAFT ASSY CAMSHAFT ASSYHONDA GX390K1QWT2 ENGINE - CAMSHAFT ASSY PART NAMEREMARKS RETAINER, INTAKE VALVE SPRINGHONDA GX390K1QWT2 ENGINE - CARBURETOR ASSY CARBURETOR ASSYHONDA GX390K1QWT2 ENGINE - CARBURETOR ASSY PART NAMEREMARKS GASKET, FUEL STRAINER CUPHONDA GX390K1QWT2 ENGINE - CONTROL ASSY CONTROL ASSYSPRING, CONTROL ADJUSTING HONDA GX390K1QWT2 ENGINE - CONTROL ASSYPART NAME REMARKSHONDA GX390K1QWT2 ENGINE - CRANKCASE ASSY CRANKCASE COVER ASSYPART NAME HONDA GX390K1QWT2 ENGINE - CRANKCASE ASSYREMARKS HONDA GX390K1QWT2 ENGINE - CRANKSHAFT ASSY CRANKSHAFT ASSYHONDA GX390K1QWT2 ENGINE - CRANKSHAFT ASSY PART NAMEREMARKS BEARING, RADIAL BALL 6207SHONDA GX390K1QWT2 ENGINE - CYLINDER BARREL ASSY CYLINDER BARREL ASSYPART NAME HONDA GX390K1QWT2 ENGINE - CYLINDER BARREL ASSYREMARKS HONDA GX390K1QWT2 ENGINE - CYLINDER HEAD ASSY CYLINDER HEAD ASSYHONDA GX390K1QWT2 ENGINE - CYLINDER HEAD ASSY PART NAMEREMARKS GUIDE, EX. VALVE OS OPTIONALHONDA GX390K1QWT2 ENGINE - FAN COVER ASSY FAN COVER ASSYHONDA GX390K1QWT2 ENGINE - FAN COVER ASSY PART NAMEHONDA GX390K1QWT2 ENGINE - FLYWHEEL ASSY FLYWHEEL ASSYHONDA GX390K1QWT2 ENGINE - FLYWHEEL ASSY PART NAMEPULLEY, STARTER SCREEN GRID KEY, SPECIAL WOODRUFFHONDA GX390K1QWT2 ENGINE - FUELTANK ASSY FUEL TANK ASSYHONDA GX390K1QWT2 ENGINE - FUELTANK ASSY PART NAMEREMARKS BULK HOSE, FUEL 4.5X3000HONDA GX390K1QWT2 ENGINE - IGNITION COIL ASSY IGNITION COIL ASSYHONDA GX390K1QWT2 ENGINE - IGNITION COIL ASSY PART NAMEHONDA GX390K1QWT2 ENGINE - MUFFLER ASSY MUFFLER 1 ASSYPART NAME HONDA GX390K1QWT2 ENGINE - MEFFLER ASSYGASKET, MUFFLER ARRESTER OPTIONAL HONDA GX390K1QWT2 ENGINE - PISTON ASSY PISTON ASSYPART NAME HONDA GX390K1QWT2 ENGINE - PISTON ASSYREMARKS HONDA GX390K1QWT2 ENGINE - RECOIL STATER ASSY RECOIL STARTER ASSYQTY. REMARKS HONDA GX390K1QWT2 ENGINE - RECOIL STATER ASSYPART NAME RECOIL STARTER ASSYHONDA GX390K1QWT2 ENGINE - LABELS ASSY LABELS ASSYHONDA GX390K1QWT2 ENGINE - LABELS ASSY PART NAMEHONDA GX620TXF2 ENGINE - AIR CLEANER ASSY HONDA GX620TXF2 ENGINE - AIR CLEANER ASSY RUBBER, AIR CLEANER HOLDERPART NAME REMARKSHONDA GX620TXF2 ENGINE - CAMSHAFT ASSY PIN, GOVERNOR WEIGHT HOLDER HONDA GX620TXF2 ENGINE - CAMSHAFT ASSYPART NAME REMARKSHONDA GX620TXF2 ENGINE - CONTROL ASSY PART NAME HONDA GX620TXF2 ENGINE - CONTROL ASSYREMARKS HONDA GX620TXF2 ENGINE - CONTROL BOX ASSY CONTROL BOX ASSYBRACKET, WIRE HARNESS CLIP BAND, WIRE HARNESS 150MM BLUEHONDA GX620TXF2 ENGINE - CONTROL BOX ASSY PART NAMEHONDA GX620TXF2 ENGINE - CRANKCASE COVER ASSY HONDA GX620TXF2 ENGINE - CRANKCASE COVER ASSY PART NAMEREMARKS COVER ASSY., CRANKCASE .....1 ............. INCLUDES ITEMS WHONDA GX620TXF2 ENGINE - CRANKSHAFT ASSY PART NAME HONDA GX620TXF2 ENGINE - CRANKSHAFT ASSYWASHER, CRANKSHAFT THRUST HONDA GX620TXF2 ENGINE - CYLINDER BARREL ASSY SWITCH ASSY., OIL LEVEL HONDA GX620TXF2 ENGINE - CYLINDER BARREL ASSYPART NAME REMARKSHONDA GX620TXF2 ENGINE - CYLINDER HEAD ASSY HONDA GX620TXF2 ENGINE - CYLINDER HEAD ASSY PART NAMEREMARKS CYLINDER HEAD, RHONDA GX620TXF2 ENGINE - FAN COVER ASSY PART NAME HONDA GX620TXF2 ENGINE - FAN COVER ASSYCOVER, FAN R8, BRIGHT RED HONDA GX620TXF2 ENGINE - FLYWHEEL ASSY PART NAME HONDA GX620TXF2 ENGINE - FLYWHEEL ASSYHOLDER, SCREEN GRID OPTIONAL HONDA GX620TXF2 ENGINE - IGNITION COIL ASSY HONDA GX620TXF2 ENGINE - IGNITION COIL ASSY PART NAMEREMARKS CAP ASSY., NOISE SUPPRESSORHONDA GX620TXF2 ENGINE - MUFFLER ASSY MUFFLER ASSYHONDA GX620TXF2 ENGINE - MUFFLER ASSY PART NAMEREMARKS STAY, MUFFLER, HIGH OPTIONALHONDA GX620TXF2 ENGINE - PISTON AND CONNECTING ROD ASSY PISTON & CONNECTING ROD ASSYHONDA GX620TXF2 ENGINE - PISTON AND CONNECTING ROD ASSY BEARING F, CONNECTING ROD PINKBEARING G, CONNECTING ROD RED BEARING B, CONNECTING ROD BLACKHONDA GX620TXF2 ENGINE - FUELTANK ASSY PART NAME HONDA GX620TXF2 ENGINE - FUELTANK ASSYQTY. REMARKS HONDA GX620TXF2 ENGINE - FUEL PUMP ASSY FUEL PUMP ASSYPART NAME HONDA GX620TXF2 ENGINE - FUEL PUMP ASSYBULK HOSE, VINYL 11X13X3000 X HONDA GX620TXF2 ENGINE - CARBURETOR ASSY PART NAME HONDA GX620TXF2 ENGINE - CARBURETOR ASSYREMARKS HONDA GX620TXF2 ENGINE - STARTER MOTOR ASSY STARTER MOTOR ASSYSWITCH ASSY., STARTER MAGNETIC HONDA GX620TXF2 ENGINE - STARTER MOTOR ASSYPART NAME REMARKSHONDA GX620TXF2 ENGINE - GASKET KIT ASSY NO ARTWORK AVAILABLEHONDA GX620TXF2 ENGINE - GASKET KIT ASSY PART NAMEREMARKS GASKET, BREATHER COVERHONDA GX620TXF2 ENGINE - LABEL ASSY LABEL ASSYHONDA GX620TXF2 ENGINE - LABEL ASSY PART NAMELABEL READ OWNER’S MANUAL LABEL, GAS TANK MATCH/FLAMEEffective July 15 TERMS AND CONDITIONS OF SALE - PARTSTerms and Conditions of Sale STOW Construction Equipment NOTE PAGE CUTTER 3 CE SAW - PARTS & OPERATION MANUAL - REV. #5 09/22/06 - PAGEHERES HOW TO GET HELP OPERATION AND PARTS MANUALUNITED STATES MEXICO