9-5 REAR COVER
(1)Put the rear cover with stator and stator cover over the rotor.
Pull wires out from the rear cover.
NOTE : Be careful not to give cuts to wires when pulling them out from the rear cover.
Attach the bushing over the lead wire drawn out from the rear cover.
Press the smaller end of the bushing into the window of the rear cover.
(2)Tap on the rear cover evenly with a plastic hammer to press the rotor bearing into the rear cover.
(3)Fix the rear cover with four bolts, spring washers, and washers.
Tightening torque
120
11.8
(4)Install the brush holders in the rear cover. Pass the mounting screws through the brush holders, push the brush holders so that the brushes will be perpendicular to the slip rings, and tighten the screws.
NOTE : There are two kinds of brush holders. If a brush is installed oblique to the slip ring, the brush holder can break when the screw is tightened ; or the brush may break when the generator of started.After installing the brush holders, measure the resistances across the brushes and terminals with a tester if they are from 5 ohms to 7.5 ohms.If so, the brush holders are correctly mounted.
Fig.
Fig.
BRUSH
HOLDER
FLANGE BOLT
SCREW
BRUSH
COVER
Fig.