Sunlife Enterprises DM180, DM300, DM240 XIM-A-0108, Johnson Controls Unitary Products

Models: DM300 DM240 DM180

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356214-XIM-A-0108

9.If 24 volts is present at the UCB Y1 terminal and none of the protection switches have opened, the UCB may have locked out the compressor for repeat trips. The UCB should be flashing an alarm code. If not, press and release the ALARMS button on the UCB. The UCB will flash the last five alarms on the LED. If the compressor is locked out, cancel any call for cooling. This will reset any compressor lock outs.

NOTE: While the above step will reset any lockouts, compressor #1 may be held off for the ASCD. See the next step.

10.If 24 volts is present at the UCB Y1 terminal and none of the switches are open and the compressor is not locked out, the UCB may have the compres- sor in an ASCD. Check the LED for an indication of an ASCD cycle. The ASCD should time out within 5 minutes. Press and release the TEST button to reset all ASCDs.

11.If 24 volts is present at the UCB Y1 terminal and the compressor is not out due to a protective switch trip, repeat trip lock out, or ASCD, the econ- omizer terminals of the UCB may be improperly wired. Check for 24 volts at the Y1 “OUT” terminal of the UCB. If 24 volts is present, trace the wiring from Y1 “OUT” for incorrect wiring. If 24 volts is not present at the Y1 “OUT” terminal, the UCB must be replaced.

12.For units without economizers:If 24 volts is present at the Y1 OUT terminal, check for 24 volts at the Y1 “ECON” terminal. If 24 volts is not present, check for loose wiring from the Y1 “OUT” terminal to the Mate-N-Lock plug, the jumper in the Mate-N- Lock plug, and in the wiring from the Mate-N-Lock plug to the Y1 “ECON” terminal.

13.For units with economizers: If 24 volts is present at the Y1 "OUT" terminal, check for 24 volts at the Y1 "ECON" terminal. If 24 volts is not present, check for loose wiring from the Y1 "OUT" terminal to the Mate-N-Lock plug, a poor connection between the UCB and economizer dMate-N-Lock plugs, loose wiring from the Mate-N-Lock plug to the econo- mizer, back to the Mate-N-Lock plug, and from the Mate-N-Lock plug to the Y1 "ECON" terminal. If nothing is found, the economizer control may have faulted and is failing to return the 24-volt "call" to the Y1 "ECON" terminal even though the econo- mizer is not providing free cooling. To test, discon-

nect the Mate-N-Locks and jumper between the WHITE and YELLOW wires of the UCB's Mate- NLock plug. If compressor #1 energizes, there is a fault in the economizer wiring or economizer con- trol.

14.The UCB can be programmed to lock out compres- sor operation during free cooling and in low ambi- ent conditions. These options are not enabled by default. Local distributors can test the UCB for this programming.

For units with factory installed economizers, the UCB is programmed to lock out compressor opera- tion when the LAS set point is reached.

For units without factory installed or with field installed economizers, the UCB allows compressor operation all the time. This programming can be checked or changed by the local distributor.

15.If none of the above corrected the error, test the integrity of the UCB. Disconnect the C1 terminal wire and jumper it to the Y1 terminal. DO NOT jump the Y1 to C1 terminals. If the compressor engages, the UCB has faulted.

16.If none of the above correct the error, replace the UCB.

On calls for the second stage of cooling, the supply air blower motor and compressor #1 are operating but compressor #2 is not (the room thermostat fan switch is in the “AUTO” position).

1.If installed, check the position of the economizer blades. If the blades are open, the economizer is providing free cooling. If the second stage of cooling is requested, following a short delay, compressor #1 will be energized unless it is locked out. Typically, compressor #2 is energized only during free cooling if the call for the second stage of cooling persists for 20 minutes.

2.Compressor #2 will not energize simultaneously with compressor #1 if a call for both stages of cool- ing is received. The UCB delays compressor #2 by 30 seconds to prevent a power surge. If after the delay compressor #2 does not energize on a sec- ond stage call for cooling, check for line voltage at the compressor contactor, M2, and that the contac- tor is pulled in. Check for loose wiring between the contactor and the compressor.

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Sunlife Enterprises DM180, DM300, DM240 installation manual XIM-A-0108, Johnson Controls Unitary Products