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Sunlife Enterprises DM240, DM300 installation manual MODELS DM180, 240 & Export, Air Conditioners

Models: DM300 DM240 DM180

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INSTALLATION

INSTALLATION

MANUAL - 50Hz

CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . .4 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . . . .6 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . .42 START-UP (GAS HEAT) . . . . . . . . . . . . . . . . . . . . . . . .43 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . .45

See the following page for a complete Table of Contents.

NOTES, CAUTIONS AND WARNINGS

The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. Notes are intended to clarify or make the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury and/or equipment dam- age may result if installation procedure is not handled properly.

CAUTION: READ ALL SAFETY GUIDES BEFORE YOU

BEGIN TO INSTALL YOUR UNIT.

SAVE THIS MANUAL

SUNLINE™ 2000

GAS/ELECTRIC SINGLE PACKAGE

AIR CONDITIONERS

MODELS: DM180, 240 & 300

(Export)

ISO 9001

Certified Quality

Management System

356214-XIM-A-0108

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Sunlife Enterprises DM240 installation manual MODELS DM180, 240 & Export, INSTALLATION MANUAL - 50Hz, Air Conditioners

Contents

INSTALLATION MANUAL - 50Hz MODELS DM180, 240 & ExportSUNLINE GAS/ELECTRIC SINGLE PACKAGE AIR CONDITIONERS356214-XIM-A-0108 TABLE OF CONTENTSLIST OF TABLES LIST OF FIGURES356214-XIM-A-0108 Fig. #GENERAL SAFETY CONSIDERATIONSINSPECTION REFERENCEAPPROVALS RENEWAL PARTSD M 180 N24 A 7 A AA 1 0 1 2 4 A PRODUCT NOMENCLATUREINSTALLATION SAFETY INFORMATION INSTALLATIONLIMITATIONS LOCATION TABLE 1 UNIT APPLICATION DATAFIGURE 1 - TYPICAL RIGGING RIGGING AND HANDLINGFIGURE 2 - CENTER OF GRAVITY CLEARANCESFIXED OUTDOOR AIR INTAKE DAMPER DUCTWORKFIGURE 3 - FIXED OUTDOOR AIR DAMPER SERVICE ACCESSCONDENSATE DRAIN FIGURE 4 - RECOMMENDED DRAIN PIPING356214-XIM-A-0108 TABLE 2 CONTROL WIRE SIZES POWER AND CONTROL WIRINGTHERMOSTAT TABLE 3 ELECTRIC HEAT APPLICATION DATATABLE 4 GAS HEAT APPLICATION DATA OPTIONAL GAS HEATGAS PIPING TABLE 5 PIPE SIZINGEXTERNAL SHUT-OFF FIGURE 6 - EXTERNAL SUPPLY CONNECTIONFIGURE 7 - BOTTOM SUPPLY CONNECTION EXTERNAL SHUT-OFF L.P. UNITS, TANKS AND PIPINGFIGURE 8 - VENT AND COMBUSTION AIR HOOD VENT AND COMBUSTION AIR HOODSOptional CO2 Space Sensor Kit 2AQ04700324 FIGURE 10 - HONEYWELL ECONOMIZER CONTROL W7212 FIGURE 9 - ENTHALPY SETPOINT ADJUSTMENTTABLE 6 FOUR AND SIX POINT LOADS FIGURE 11 - FOUR AND SIX POINT LOADSFIGURE 12 - CENTER OF GRAVITY WeightMODELS TABLE 7 PHYSICAL DATADM300 Johnson Controls Unitary Products 356214-XIM-A-0108None FRONT FIGURE 13 - FRONT VIEW DIMENSIONS 15, 20 & 25 TONVIEW UTILITIES ENTRY DATADimensions listed are for side FIGURE 14 - REAR VIEW DIMENSIONSField Accessories for Side duct flange openings seeCLEARANCES TABLE 10 ALTITUDE CORRECTION FACTORS Johnson Controls Unitary Products 356214-XIM-A-0108HIGH STATIC DRIVE m3/s Johnson Controls Unitary ProductsHIGH STATIC DRIVE CFM Johnson Controls Unitary Products 356214-XIM-A-0108MOTOR Johnson Controls Unitary Products 356214-XIM-A-0108Johnson Controls Unitary Products DM300 UNIT - DOWNFLOW DUCT CONNECTIONS m3/sDM300 UNIT - DOWNFLOW DUCT CONNECTIONS CFM DM300 UNITTABLE 16 STATIC RESISTANCES1 TABLE 17 POWER EXHAUST PERFORMANCETABLE 18 BLOWER MOTOR AND DRIVE DATA 356214-XIM-A-0108PHASING FIGURE 17 - BELT ADJUSTMENTCHECKING AIR SUPPLY CFM PRESSURE DROPNOMINAL CFM THOUSANDS SUPPLY AIR SEQUENCE OF OPERATIONS OVERVIEW OPERATIONCOOLING SEQUENCE OF OPERATION LOW-PRESSURELIMIT SWITCH HIGH-PRESSURELIMIT SWITCHCOOLING OPERATION ERRORS 356214-XIM-A-0108RESET SAFETY CONTROLSCOMPRESSOR PROTECTION FLASH CODESTABLE 19 LIMIT CONTROL SETTING HEATING OPERATION ERRORSHEAT ANTICIPATOR SETPOINTS TABLE 20 ELECTRIC HEAT ANTICIPATOR SETPOINTSFIGURE 19 - GAS VALVE PIPING GAS HEATING OPERATION ERRORSVALVE GAS MAINSAFETY CONTROLS TABLE 21 LIMIT CONTROL SETTINGSTART-UPCOOLING RESETSPRESTART CHECK LIST FIGURE 20 - GAS VALVE AND CONTROLS FLASH CODESSHUT DOWN START-UPGAS HEATPRE-STARTCHECK LIST POST-STARTCHECK LIST GASFIGURE 22 - PROPER FLAME ADJUSTMENT MANIFOLD GAS PRESSURE ADJUSTMENTBURNER AIR SHUTTER ADJUSTMENT PILOT CHECKOUTADJUSTMENT OF TEMPERATURE RISE TROUBLESHOOTINGCOOLING TROUBLESHOOTING GUIDE TABLE 23 GAS RATE - CUBIC FEET PER HOURa.24 volts at the thermostat Y1 terminal 356214-XIM-A-0108Johnson Controls Unitary Products Johnson Controls Unitary Products 356214-XIM-A-0108a.24 volts at the thermostat Y2 terminal 356214-XIM-A-0108Johnson Controls Unitary Products Johnson Controls Unitary Products 356214-XIM-A-0108356214-XIM-A-0108 GAS HEAT TROUBLESHOOTING GUIDEJohnson Controls Unitary Products 356214-XIM-A-0108Johnson Controls Unitary Products UNIT FLASH CODESFIGURE 24 - UNIT CONTROL BOARD TABLE 24 UNIT CONTROL BOARD FLASH CODES356214-XIM-A-0108 Johnson Controls Unitary ProductsOPTION BYTE SETUP UNIT CONTROL BOARD OPTION SETUPHEAT DELAY SETUP TABLE 25 HEAT DELAYJohnson Controls Unitary Products 356214-XIM-A-0108Norman, OK Johnson Controls Unitary Products 5005 York Drive356214-XIM-A-0108 Supersedes 175240-XIM-B-0707