Version, Relay PCA, Rev B3 | Teledyne M100E, M200E and M400E

1.3.1. Version 045230200

Relay PCA 04523

Addendum to E-Series Operator Manuals

There are two versions of the new relay card. Table 1-1 above cross references the PCA version with the various E-series analyzer models.

1.3.1. Version 045230200

This is the most commonly used version of the Relay PCA. It includes a bank of solid state AC relays. This version is installed in analyzers where components such as AC powered heaters must be turned ON & OFF. A retainer plate is installed over the relay to keep them securely seated in their sockets.

Retainer

Mounting

Screws

AC Relay

Retainer Plate

Figure 1-2: Relay PCA P/N 045230200 with AC Relay Retainer In Place

1.3.2. Version 045230100

This is the base version of the Relay PCA. It does not include the AC relays and is used in instruments where there are no AC powered components requiring control. A plastic insulating safety shield covers the empty AC Relay sockets (See Figure 1-3)

CAUTION

Never remove this safety shield while the instrument is plugged in and turned on. The contacts of the AC relay sockets beneath the shield carry high AC voltages even when no relays are present

AC Relay

Safety Shield

Figure 1-3: Relay PCA P/N 045230100 with Safety Shield In Place

05118 Rev B3

3

Image 9

Teledyne M100E, M200E and M400E manual Version, 2 Relay PCA P/N 045230200 with AC Relay Retainer In Place, Rev B3

Contents

9480 CARROLL PARK DRIVE SAN DIEGO, CA USA Toll-free Phone Phone Fax TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION T-APIEmail api-sales@teledyne.com Relay PCA P/N THIS PAGE INTENTIONALLY BLANK subassemblies while the unit is under power SAFETY MESSAGESContacting Teledyne Instruments’ Customer Service Department at or Relay PCA Addendum to E-Series Operator Manuals TABLE OF CONTENTS LIST OF FIGURESLIST OF TABLES Relay PCA Table 1-1 List of Analyzers Using New Relay PCA P/N04523 1. INTRODUCTION1.1. What’s the Same 1.2. What’s Different 1.3. Relay PCA Location and LayoutFigure 1-1 Relay PCA Layout P/N04523 1.3.1. Version Figure 1-3 Relay PCA P/N 045230100 with Safety Shield In Place1.3.2. Version Figure 1-2 Relay PCA P/N 045230200 with AC Relay Retainer In Place USER NOTES 2.1. Power Distribution 2. OPERATION AND CONFIGURATION2.1.1. AC Power Configuration Figure 2-1 Power Distribution Block Diagram IZS Permeation Tube Heater and O2 Sensor Connection optional Figure 2-2 Location of AC power Configuration Jumpers AC Power Configuration for Internal Pumps JP7 2.1.1.1. AC configuration - Internal Pump JP7Figure 2-3 Pump AC Power Jumpers JP7 110 VAC /115 VAC Table 2-2 Power Configuration for Standard AC Heaters JP2 2.1.1.2. AC Configuration - Standard Heaters JP2Figure 2-4 Typical Set Up of AC Heater Jumper Set JP2 1 to Table 2-3 Power Configuration for Optional AC Heaters JP6 2.1.1.3. AC Configuration -Heaters for Option Packages JP6Figure 2-5 Typical Set Up of AC Heater Jumper Set JP2 2.2. Valve Control 2.3. Status LEDs & Watch Dog Circuitry 2.3.1. Watchdog Indicator D1D1 RED Figure 2-6 Status LED Locations - Relay PCA 2.4. Heater Control Loop Figure 2-7 Heater Control Loop Block DiagramThemocouples MOTHER BOARD Table 2-4 Thermocouple Configuration Jumper JP5 Pin-Outs 2.4.1. Thermocouple Inputs and Configuration Jumper JP5Type J Compensation Type K Compensation INPUT TC1 J15 Figure 2-8 Thermocouple Configuration Jumper JP5 Pin-OutsOutput Scale Selector 7 Type J Compensation 8 DC Power Test Point and Wiring Color Code 2.5. DC Power Supply Test PointsTable 2-6 DC Power Supply Acceptable Levels FROM 3.1. Removing / Replacing the Relay PCA from the Instrument 3. TROUBLE SHOOTING AND REPAIRMounting Screws Figure 3-1 Relay PCA 04523 Mounting Screw Locations Table 4-2 List of Included Electronic Schematics 4. SCHEMATICS AND SPARE PARTS FOR RELAY PCA P/NList of Spare Parts DOCUMENT #