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Weider 831.159380 user manual Cable Assembly

Models: 831.159380

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Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.

CABLE ASSEMBLY

24.See the inset drawing. Attach a 3 1/2” Pulley

(15)and a Cable Trap (66) to the upper hole in a Long “U”-Bracket (57) with a 3/8” x 2” Bolt

(12)and a 3/8” Nylon Locknut (21). Be sure that the Cable Trap is inside the Long “U”- Bracket. Note: This may come pre-assem- bled.

Route the High Cable (58) through the Long “U”-Bracket (57) and the 3 1/2” Pulley (15) shown in the inset drawing. Be sure that the

Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.

25.Wrap the High Cable (58) around a 3 1/2” Pulley (15). Attach the Pulley to the bracket on the Top Frame (55) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21). Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.

26.Note: This assembly step shows how to complete the assembly of several pre- attached parts.

The 5/8” x 9/16” Spacer (7) has been pre- attached on the outside of the 3 1/2” Low Pulley (102) for shipping purposes. Remove the 3/8” Nylon Locknut (21), the Spacer, and the Pulley from the 3/8” x 3 3/4” Bolt (88). Do not remove the Bolt. The Bolt has been shown removed for part identification.

Reattach the 3 1/2” Low Pulley (102), with the 5/8” x 9/16” Spacer (7) between the Pulley and the Press Frame (17). Do not tighten the 3/8”

Nylon Locknut (21) yet. Be sure that the 3/8” x 3 3/4” Bolt (88), the 3/8” Flat Washer (9), the 5/8” x 9/16” Spacer (7), the 3 1/2” Low Pulley (102), and the 3/8” Nylon Locknut (21) are oriented as shown.

24

58

66

15

21		15
57	12	58
	12

	57
25
	Bracket	12
55		58
55
		15

21

26

9 88

7

17 102

21

13

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Weider 831.159380 Cable Assembly, Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly

Contents

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL PATENT PENDING Model No Serial NoUSERS MANUAL IMPORTANT PRECAUTIONS TABLE OF CONTENTSBEFORE YOU BEGIN using the WEIDER PRO 9645 Home Gym SystemFor your benefit, read this manual carefully before FRAME ASSEMBLY ASSEMBLYCHART located in the center of this manual THE FOLLOWING TOOLS NOT INCLUDED ARE REQUIRED FOR ASSEMBLYLocknuts yet Do not tighten the Nylon Locknuts yetFRAME ASSEMBLY stack of Weights the Stabilizer 5. Stack eight Weights onto theWeights 25 until step 8 is complete Tighten all Nylon Locknuts used in steps25. Be sure that the pin on the Weight Tube is sitting in the pin grooves in the top WeightWeight Be sure that the holes in the Weight10. Locate and open the parts bag labeled “ARM ASSEMBLY.” ARM ASSEMBLYArm must be able to pivot freely FRAME ASSEMBLYimportant for step on each Arm. Arm identification is veryDo not tighten the Nylon Locknut yet Note Be careful not to confuse the RightASSEMBLY ARM ASSEMBLY CABLE ASSEMBLY Long Cable Trap is positioned to hold the Cable in place CABLE ASSEMBLYCable is in the groove of the Pulley and that the Cable and Pulley move smoothly CABLE ASSEMBLYASSEMBLY CABLE27. Locate the Low Cable 23. Route the Low Cable under the 3 1/2” Low Pulley 102. Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame 17 and that the Cable is between the Pulley and the crossbar on the Press Frame. Tighten the 3/8” Nylon Locknut 21 and the 3/8” x 3 3/4” Bolt not shown CABLE ASSEMBLY CABLE ASSEMBLY that the Pulley is on the side shown and must be inserted from the side shownthat the Cable Trap is positioned to hold the Cable in placeCABLE ASSEMBLY 40. Locate and open the parts bag labeled “SEAT ASSEMBLY.” SEAT ASSEMBLYASSEMBLY SEATare not properly installed, they may be rect the problem. IMPORTANT If the cablesdamaged when heavy weight is used. See ASSEMBLYCHANGING THE WEIGHT SETTING HOW TO USE THE HOME GYM SYSTEMATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATIONATTACHING AND REMOVING THE SEAT ADJUSTING THE LEG PRESS PLATEATTACHING THE LEG LEVER TO THE LOW PULLEY STATION WEIGHT RESISTANCE CHART TIGHTENING THE CABLES TROUBLE-SHOOTING AND MAINTENANCEHigh Cable 58 and Low Cable CABLE DIAGRAMSHigh Cable Low CableMilitary Press Cable Military Press Cable 72 and Leg Press Cable8-Pivot Arm Leg Press Cable5/16 x 2 Eyebolt 5/8 x 9/16 Spacer 7-1 1/2 x 3/4 Spacer3/4 Round Inner Cap 1 Round Inner Cap 1 Round Cover Cap 1 1/2 Square Inner Cap 1 Square Inner Cap3/8 Nylon Locknut 1/4 Flat Washer 5/16 Flat Washer 3/8 Flat Washer 1/4 Nylon Locknut2-6 5/16 Nylon Locknut3-36 5/16 Nylon Jam Nut93-41/4 x 2 Machine Screw 1/4 x 2 1/2 Carriage Bolt 5/16 x 2 1/2 Bolt 3/8 x 2 Bolt 5/16 x 2 1/4 Bolt3/8 x 3 1/2 Bolt 3/8 x 3 1/4 Bolt1/4 x 1/2 Screw 3/8 x 3 3/4 Bolt 5/16 x 5 Bolt Cable Clip 1 RetainerR1096A PART LIST-Model NoPart DescriptionR1096A EXPLODED DRAWING-Model Noa part is missing or you need to schedule repair service FULL 90 DAY WARRANTYModel No If you find that you need help assembling or operating the WEIDER PRO