Williams 1403612, 3003612, 2203611, 2203612 Gas Supply & Piping cont, Thermostat Installation

Models: 3003612 3003611 2203612 1403612 2203611 1403611

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Gas Supply & Piping (cont.)

Gas Supply & Piping (cont.)

 

 

 

 

GAS

PtPE SIZES

 

 

 

 

 

NATURAL

GAS

 

 

 

 

 

PIPE CAPACITY - BTU PER HOUR

 

 

 

 

 

(INCLUDES

FITTINGS)

 

 

 

 

 

PIPE

SIZE

 

LENGTH

OF

 

 

 

 

PIPE

-

FEET

1/2 inch

 

3/4 inch

1 inch

 

20

 

 

92,000

 

190,000

350,000

 

40

 

 

63,000

 

130,000

245,000

 

60

 

 

50,000

 

105,000

195,000

 

 

 

 

L.P.

GAS

 

 

 

 

 

PIPE CAPACITY - BTU PER HOUR

 

 

 

 

 

(INCLUDES

FITTINGS)

 

LENGTH

OF

 

 

 

 

PIPE

-

FEET

112 inch

 

3/4 inch

1 inch

 

20

 

 

189,000

 

393,000

732,000

 

40

 

 

129,000

 

267,000

504,000

 

60

 

103,000

 

217,000

409,000

GAS CONNECTION

If installation is for L.P. Gas have L.P. installer use two-

stage regulation and make all connections from storage tank to furnace.

Use two pipe wrenches when making the connection to the valve to prevent turning or damage to gas valve. Connection between shut off valve and burner control assembly can be made with an A.G.A./C.G.A. design cer- tified flexible connector if allowed by local codes.

Tighten all joints securely.

CHECKING THE GAS PIPING

Test all piping for leaks. When checking gas piping to the furnace with gas pressure at less than 1/2 PSI, shut off manual gas valve for the furnace. If gas piping is to be checked with the pressure at or above 1/2 PSI, the furnace and manual shut off valve must be disconnected during testing. (SEE WARNING BELOW.) Apply soap suds (or a liquid detergent) to each joint. Bubbles forming indicates a leak. Correct even the slightest leak at once.

WARNING

DANGER OF PROPERTY DAMAGE,

BODILY INJURY OR DEATH.

NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS. NEVER EXCEED SPECIFIED PRESSURES FOR TESTING. HIGH PRESSURES MAY DAMAGE THE GAS VALVE AND CAUSE OVER-FIRING WHICH MAY RESULT IN HEAT EX-

CHANGER FAILURE. LIQUID PETROLEUM (L.P.) GAS IS HEAVIER THAN AIR AND IT WILL SE'I-FLE

IN ANY LOW AREA, INCLUDING OPEN DEPRES- SION AND IT WILL REMAIN THERE UNLESS AREA IS VENTILATED.

NEVER ATTEMPT START-UP OF UNIT BEFORE THOROUGHLY VENTILATING AREA.

Thermostat Installation

MODELS 1403622, 1403621, 2203622, 2203621, 3003622 and 3003621

(All other models are equipped with a built-in thermostat)

1.If an old thermostat is being replaced and is in'a satisfactory location and the wiring appears to be in good condition, use existing wiring. If in doubt, use new wire.

2.If a new location is chosen or if this is a new installa- tion, thermostat cable must first be run to the location

selected. All wiring must agree with local codes and ordinances. These instructions cover bringing the wire down from the attic but it can be run from a basement

or crawl space using similar methods.

3.Before drilling hole in wall at selected location, drive a small finishing nail through the ceiling in the corner of the wall and ceiling above the thermostat location.

Pull the nail out and push a small stiff wire through the hole so it can be found in the attic. Drill a 1/2 inch hole

through the ceiling wall plate.

4.Probe for obstructions in the partition. Then drill a

112 inch hole through wall at selected location for thermostat.

5.From the attic, feed the thermostat cable or a stiff wire through the wall until even with thermostat location.

--11 m

ROUTE THERMOSTAT CABLE

SMAL I.

FINISH

NAi l, 10

LOCATE

H_ADER

CABL[

STIF WtRE

10 SNAG

CABLE

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Williams 1403612, 3003612, 2203611, 2203612, 3003611, 1403611 owner manual Gas Supply & Piping cont, Thermostat Installation