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Loud, repetitious

1.

Pulley set screws or keys are missing or

1.

Inspect keys and set screws. Replace or tighten if

noise coming

 

loose.

 

necessary.

from machine

 

 

2.

Tighten fan or shim cover, or replace items.

at or near the

2.

Motor fan is hitting the cover.

 

 

motor.

 

 

 

 

Carriage hard to

1.

Saddle clamp shoe is too tight.

1.

Readjust carriage clamp shoe.

move.

2.

Chips have loaded up on bedways.

2.

Frequently clean away chips that load up during

 

 

 

 

turning operations.

 

3.

Bedways are dry and in need of lubrication.

3.

Lubricate bedways and handles.

 

4.

Longitudinal stops are interfering.

4.

Check to make sure that stops are floating and not

 

 

 

 

hitting the center stop.

 

 

 

 

 

Gear change

1.

Gears not aligned in headstock.

1.

Rotate spindle by hand until gear falls into place.

levers will not

 

 

 

 

shift into posi-

 

 

 

 

tion.

 

 

 

 

 

 

 

 

 

Motor overheats.

1.

Motor overloaded.

1.

Reduce load on motor.

 

2.

Air circulation through the motor restricted.

2.

Clean out motor to provide normal air circulation.

 

 

 

 

 

Loud, repetitious

1.

Gears not aligned in headstock or no back-

1.

Adjust gears and establish backlash.

noise coming

 

lash.

 

 

from machine.

2.

Broken gear or bad bearing.

2.

Replace broken gear or bearing.

 

3.

Workpiece is hitting stationary object.

3.

Stop lathe immediately and correct interference

 

 

 

 

problem.

 

4.

The cogged-belt has stripped.

4.

Replace the cogged-belt.

 

 

 

 

 

Tailstock quill

1.

Quill lock lever is tightened down.

1.

Turn lever counterclockwise.

will not feed out

 

 

 

 

of tailstock.

 

 

 

 

Motor is loud

1.

Excessive depth of cut or feed rate.

1.

Decrease depth of cut or feed rate.

when cutting.

2.

RPM or feed rate wrong for cutting

2.

Refer to RPM feed rate chart for appropriate rates.

Overheats or

 

operation.

 

 

bogs down in the

3.

Cutting tool is dull.

3.

Sharpen or replace the cutting tool.

cut.

4.

Gear setup is too tight, causing them to

4.

Readjust the gear setup with a small amount of

 

 

bind.

 

backlash so the gears move freely and smoothly

 

 

 

 

when the chuck is rotated by hand.

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-42-

Page 44
Image 44
Woodstock M1049 manual +09\eZkfgCXk\D%J`eZ\/&0