Yamaha XLT800 Periodic maintenance chart

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EJU01357

Periodic maintenance chart

The following chart gives general guidelines for periodic maintenance. However, depending on your operating conditions maintenance may need to be performed more frequently.

(●) This mark indicates maintenance that you may do yourself. (❍) This mark indicates work to be done by a Yamaha dealer.

MAINTENANCE INTERVAL			INITIAL		THEREAFTER		PAGE
					EVERY
		10	50	100	100	200
		hours	hours	hours	hours	hours
ITEM			3	6	6	12
			months	months	months	months
Spark plug	Inspect, clean, adjust	●	●	●	●		4-15
Lubrication points	Lubricate			●	●		4-16
Intermediate housing	Lubricate	❍*1		●*2	●*2		4-19
Fuel system	Inspect			❍	❍		4-10
Fuel filter	Check, replace	❍				❍	4-11
Fuel tank	Clean					❍	4-11
Oil injection system	Inspect, clean	❍				❍	4-12
Trolling speed	Adjust			●	●		4-22
Carburetor throttle shaft	Inspect			❍	❍		—
Cooling water passages	Flush	● (after					4-1
		every
		use)
Bilge strainer	Clean		●	●	●		—
Impeller	Inspect		●	●	●		—
Steering cable	Inspect			●	●		4-13
Steering master	Inspect	❍		❍	❍		—
QSTS mechanism	Inspect			●	●		4-14
Shift cable and mechanism	Inspect, adjust			●	●		4-13
Throttle cable	Inspect, adjust			●	●		4-13
Choke cable	Inspect, adjust			●	●		4-19
Stern drain plugs	Inspect, replace					●	3-7
		●
		(inspect
Battery	Inspect	fluid level					4-20
		before
		every
		use)
Rubber coupling	Inspect					❍	—
Nuts and bolts	Retighten	❍		❍	❍		—

*1: Grease capacity: 33.0–35.0 cm3 (1.11–1.18 oz)

*2: Grease capacity: 6.0–8.0 cm3 (0.20–0.27 oz)

4-9