York DJ 036 Guide Specifications, 036-21687-002-A-1105, Unit Cabinet, Refrigerant Components

Models: DJ 060 DJ 036 DJ 048

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036-21687-002-A-1105

GUIDE SPECIFICATIONS

GENERAL

Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility.

York's Sunline Magnumunits are convertible single pack- age units. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof. Cooling only, cooling with gas heat and cooling with electric heat models are available with a wide variety of factory-mounted options and field-installed accessories to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation. All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. Models with power exhaust are suitable for bottom duct connections only. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizontal duct, remove the supply and return air panels on the rear of the unit.

All non-Scroll compressors include crankcase heaters and all compressors have internal pressure relief. Every refrigerant circuit includes a liquid line filter-drier, a discharge line high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch.The unit control circuit includes a 75 VA transformer, a 24-volt circuit breaker and a relay board with a compressor lockout circuit, a terminal strip for thermostat wiring, plus an additional set of pin connectors to simplify the interface of additional field controls. All models are CSA listed. All models include a 1-year limited warranty on the complete unit. Compressors and electric heater ele- ments carry a 5-year warranty. Aluminized steel and Stainless steel tubular heat exchangers carry a 10-year warranty.

DESCRIPTION

Units shall be factory-assembled, single packaged, Electric Cooling/Gas Heat, Electric Cooling/Optional Electric Heat and designed for outdoor mounted installation.

The 3 ton, 4 ton and 5 ton units shall have minimum SEER rating of 13. They shall have built-in field convertible duct connections for down discharge supply/return or horizontal discharge supply/return, and be available with factory installed options or field installed accessories. The units shall be factory wired, piped, charged with R-22 refrigerant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. All units the cooling performance shall be rated in accordance with DOE and ARI test proce- dures. Units shall be CSA listed, classified to ANSI Z21.47, UL 1995/CSA No. 236 standards.

Coils:

a. Evaporator and condenser coils shall have alumi-

UNIT CABINET

Unit cabinet shall be constructed of G90 galvanized steel, with exterior surfaces coated with a non-chalking, powdered paint finish, certified at 1000 hours salt spray test per ASTMB117 standards. Indoor blower section shall be insu- lated with a minimum 1/2” thick insulation, coated on the air- side. Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels shall be “large” size, easily removable for servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging and proper sealing on roof curb applications. Disposable 1" filters shall be furnished and be accessible through a removable access door, sealed airtight. Units filter track shall be designed to accommodate either 1" or 2" filters. Fan perfor- mance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating air by- pass of the coils. Condensate pan shall be internally sloped and conform to ASHRAE 62-89 self-draining standards. Con- densate connection shall be a minimum of 3/4” I.D. female and be a ridged mount connection.

INDOOR (EVAPORATOR) FAN ASSEMBLY

The indoor fan shall be a factory installed belt drive assembly that includes an adjustable pitch motor pulley. Job site selected (B.H.P.) brake horsepower shall not exceed the motors nameplate horsepower rating, plus the service factor. Units shall be designed not to operate above service factor. Fan wheel shall be double-inlet type with forward-curved blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant air volume. Bearings shall be sealed and permanently lubri- cated for longer life and no maintenance.

OUTDOOR (CONDENSER) FAN ASSEMBLY

The outdoor fan shall be of the direct-driven propeller type, discharge air vertically, have aluminum blades riveted to a corrosion resistant steel spider bracket and shall be dynami- cally balanced for smooth operation. The outdoor fan motor shall be totally enclosed with permanently lubricated bear- ings, internally protected against overload conditions and staged independently.

REFRIGERANT COMPONENTS

Compressor:

a. Shall be internally protected with internal high-pres- sure relief and over temperature protection.

b.Shall have internal spring isolation and sound muf- fling to minimize vibration and noise, and be exter- nally isolated on a dedicated, independent mounting.

num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints

Unitary Products Group

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York DJ 036, DJ 048, DJ 060 warranty Guide Specifications, 036-21687-002-A-1105, Unit Cabinet, Indoor Evaporator Fan Assembly