Generac 004692-0 owner manual Generator Tests Under Load

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Section 2 — Post Installation Start-up and Adjustments

Air-cooled 8.5 kW Generator

2.Turn OFF all loads connected to the transfer switch terminals T1 and T2.

3.Turn on the utility power supply to the transfer switch using the means provided (such as a utili- ty main line circuit breaker).

DANGER

The transfer switch is now electrically “hot.” Contact with “hot” parts will result in extreme- ly hazardous and possibly fatal electrical shock. Proceed with caution.

4.Use an accurate AC voltmeter to check utility power source voltage across transfer switch ter- minals N1 and N2. Nominal line-to-line voltage should be 240 volts AC.

5.Check utility power source voltage across termi- nals N1 and the transfer switch neutral lug; then across terminal N2 and neutral. Nominal line-to- neutral voltage should be 120 volts AC.

6.When certain that utility supply voltage is com- patible with transfer switch and load circuit rat- ings, turn OFF the utility power supply to the transfer switch.

7.On the generator panel, set the Auto/Off/Manual switch to MANUAL. The engine should crank and start.

8.Let the engine warm up for about five minutes to allow internal temperatures to stabilize. Then, set the generator’s main circuit breaker to its ON (or closed) position.

DANGER

Proceed with caution! Generator power voltage is now supplied to the transfer switch. Contact with live transfer switch parts will result in dangerous and possibly fatal electrical shock.

9.Connect an accurate AC voltmeter and a frequen- cy meter across transfer switch terminal lugs E1 and E2. Voltage should be 242-252 volts; fre- quency should read about 61-63 Hertz.

10.Connect the AC voltmeter test leads across termi- nal lug E1 and neutral; then across E2 and neu- tral. In both cases, voltage reading should be 121- 126 volts AC.

11.Set the generator’s main circuit breaker to its OFF (or open) position. Let the engine run at no- load for a few minutes to stabilize internal engine generator temperatures.

12.Set the generator's Auto/Off/Manual switch to OFF. The engine should shut down.

NOTE:

It is important that you do not proceed until you are certain that generator AC voltage and frequen- cy are correct and within the stated limits. Generally, if both AC frequency and voltage are

10 Generac® Power Systems, Inc.

high or low, the engine governor requires adjust- ment. If frequency is correct, but voltage is high or low, the generator’s voltage regulator requires adjustment.

2.4GENERATOR TESTS UNDER LOAD

To test the generator set with electrical loads applied, proceed as follows:

1.Set generator’s main circuit breaker to its OFF (or open) position.

2.Turn OFF all loads connected to the transfer switch terminals T1 and T2.

3.Set the generator's Auto/Off/Manual switch to OFF.

4.Turn OFF the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).

DANGER

Do not attempt manual transfer switch opera- tion until all power voltage supplies to the transfer switch have been positively turned off. Failure to turn off all power voltage supplies will result in extremely hazardous and possibly fatal electrical shock.

5.Manually set the transfer switch to the STANDBY position, i.e., load terminals connected to the generator's E1/E2 terminals. The transfer switch operating lever should be down.

6.Set the generator's Auto/Off/Manual switch to MANUAL. The engine should crank and start immediately.

7.Let the engine stabilize and warm up for a few minutes.

8.Set the generator’s main circuit breaker to its ON (or closed) position. Loads are now powered by the standby generator.

9.Turn ON electrical loads connected to transfer switch terminals T1 and T2. Apply an electrical load equal to the full rated wattage/amperage capacity of the installed generator.

10.Connect an accurate AC voltmeter and a frequen- cy meter across terminal lugs E1 and E2. Voltage should be greater than 230 volts; frequency should be greater than 58 Hertz.

11.Let the generator run at full rated load for 20-30 minutes. Listen for unusual noises, vibration or other indications of abnormal operation. Check for oil leaks, evidence of overheating, etc.

12.When testing under load is complete, turn OFF electrical loads.

13.Set the generator's main circuit breaker to its OFF (or open) position.

14.Let the engine run at no-load for a few minutes.

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Contents Installation Introduction Authorized Dealer LocationTroubleshooting General Hazards Electrical Hazards Standards IndexSystem SET LED UNPACKING/INSPECTIONProtection Systems Your Generator 8.5 kW, V-Twin GT-990 EngineSpecifications GeneratorReconfiguring Fuel System Fuel Requirements RecommendationsFuel Consumption Battery Installation BatteryTransfer Switch LocationCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under Load Adjusting the Regulator Natural GAS only Checking Automatic OperationEngine Governor Adjustment Voltage Regulator AdjustmentBREAK-IN Procedure Automatic Transfer OperationManual Position Auto PositionSequence of Automatic Operation Manual Transfer OperationSetting the Exercise Timer Transfer Back to Utility Power SourceLOW OIL Pressure Switch High Temperature SwitchChecking the Engine OIL Level OverspeedOIL Change Procedure Changing the Engine OILChanging the OIL Filter Engine OIL RecommendationsBattery Maintenance Spark PlugsAdjusting Valve Clearance Cooling SystemOUT of Service Procedure Return to ServiceRemoval from Service Corrosion ProtectionService Schedule Be performed by your nearest Generac Authorized DealerTroubleshooting Guide Problem Cause CorrectionMounting Dimensions Electrical Data Customer Connection TX TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA Dual SEC 1VA Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists ADAPTOR, Engine Exploded Views and Parts Lists Description QTY 138 122 KNOB, AIR Cleaner 4417 3930 Circuit Breaker 30 X 2 240V SQD Transfer Switch Home Standby Engine only Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following