Generac 004692-0 Checking Automatic Operation, Adjusting the Regulator Natural GAS only

Page 13

Section 2 — Post Installation Start-up and Adjustments

Air-cooled 8.5 kW Generator

15.Set the Auto/Off/Manual switch to OFF. The engine should shut down.

2.5CHECKING AUTOMATIC

OPERATION

To check the system for proper automatic operation, proceed as follows:

2.Allow the generator to start. Before loading the generator, confirm that the no load frequency ,with the roof open and door off, is set at 63-63.5 Hz. Transfer load to emergency circuits.

3.Turn on appliances, lights, pumps, etc., that are on the emergency circuits in an attempt to fully load the generator. Be cautious not to overload the generator. Use the following chart as a guide:

1.Check that the Auto/Off/Manual switch is set to OFF.

2.Turn OFF the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).

3.Manually set the transfer switch to the UTILITY position, i.e., load terminals connected to the util- ity power source side.

4.Turn ON the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).

5.Set the Auto/Off/Manual switch to AUTO. The sys- tem is now ready for automatic operation.

6.Turn OFF the utility power supply to the transfer switch.

 

Unit

120 Volts

240 Volts

 

 

8.5 kW

70.8 amps

35.4 amps

 

 

 

 

 

 

4.When full load has been achieved. Connect a fre- quency meter to the output lugs of the generator’s main line circuit breaker.

5.The fuel regulator is fitted with two adjustment screws. While watching the frequency meter, slowly turn the adjustment screws clockwise or counterclockwise one at a time until the highest frequency is read on the meter. (Figures 2.1 and 2.2).

Figure 2.1 — Dual Fuel Regulators

990

With the Auto/Off/Manual switch at AUTO, the engine should crank and start when the utility source power is turned OFF. After starting, the transfer switch should connect load circuits to the standby side. Let the system go through its entire automatic sequence of operation.

With the generator running and loads powered by generator AC output, turn ON the utility power sup- ply to the transfer switch. The following should occur:

Adjustment

Screw

(Both sides)

After about six seconds, the switch should transfer loads back to the utility power source.

About one minute after retransfer, the engine should shut down.

6.When the highest frequency is reached maximum power has been set. From this point, turn both adjustment screws 1/4 turn clockwise. The regu- lator is now set.

2.6ADJUSTING THE REGULATOR

(NATURAL GAS ONLY)

Although the generator has been factory set to pro- vide maximum power, it may be necessary in some areas to adjust this setting. Because natural gas has different BTU or power content across the country the engine may not perform as designed.

If you experience engine problems at high or full load conditions follow these steps. It will require a fre- quency meter to perform this procedure.

1.Turn off utility power to the main distribution panel in the house. This can be done by switching the service main breaker to the off or open posi- tion.

Figure 2.2 — Placement of Regulator

Adjustment Screw

7.Turn utility power to the main distribution panel back on. This can be done by switching the serv- ice main breaker to the on or closed position. Allow the generator to shut down.

Generac® Power Systems, Inc. 11

Image 13
Contents Installation Authorized Dealer Location IntroductionTroubleshooting General Hazards Standards Index Electrical HazardsUNPACKING/INSPECTION System SET LEDProtection Systems 8.5 kW, V-Twin GT-990 Engine Your GeneratorGenerator SpecificationsFuel Requirements Recommendations Reconfiguring Fuel SystemFuel Consumption Battery Battery InstallationTransfer Switch LocationBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Generator Tests Under Load Checking Automatic Operation Adjusting the Regulator Natural GAS onlyVoltage Regulator Adjustment Engine Governor AdjustmentAutomatic Transfer Operation BREAK-IN ProcedureManual Position Auto PositionManual Transfer Operation Sequence of Automatic OperationTransfer Back to Utility Power Source Setting the Exercise TimerLOW OIL Pressure Switch High Temperature SwitchOverspeed Checking the Engine OIL LevelChanging the Engine OIL OIL Change ProcedureChanging the OIL Filter Engine OIL RecommendationsSpark Plugs Battery MaintenanceCooling System Adjusting Valve ClearanceReturn to Service OUT of Service ProcedureRemoval from Service Corrosion ProtectionBe performed by your nearest Generac Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideMounting Dimensions Electrical Data Customer Connection TX TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA Dual SEC 1VA Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists ADAPTOR, Engine Exploded Views and Parts Lists Description QTY 138 122 KNOB, AIR Cleaner 4417 3930 Circuit Breaker 30 X 2 240V SQD Transfer Switch Home Standby Engine only MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule