Generac 004692-0 owner manual Electrical Hazards, Standards Index

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IMPORTANT SAFETY INSTRUCTIONS

ELECTRICAL HAZARDS

All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch as does the standby generator when it is in opera- tion. Avoid contact with bare wires, terminals, con- nections, etc., while the unit is running. Ensure all appropriate covers, guards and barriers are in place before operating the generator. If you must work around an operating unit, stand on an insu- lated, dry surface to reduce shock hazard.

Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.

The National Electrical Code (NEC) requires the frame and external electrically conductive parts of the generator to be connected to an approved earth ground. Local electrical codes also may require proper grounding of the generator electrical system.

After installing this home standby electrical sys- tem, the generator may crank and start at any time without warning. When this occurs, load circuits are transferred to the STANDBY (generator) power source. To prevent possible injury if such a start and transfer occur, always set the generator’s Auto/Off/Manual switch to its OFF position before working on equipment and remove the fuse.

In case of accident caused by electric shock, imme- diately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical help.

Never wear jewelry when working on this equip- ment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving com- ponents causing injury.

FIRE HAZARDS

For fire safety, the generator must be installed and maintained properly. Installation always must comply with applicable codes, standards, laws and regulations. Adhere strictly to local, state and national electrical and building codes. Comply with regulations the Occupational Safety and Health Administration (OSHA) has established. Also, ensure that the generator is installed in accordance with the manufacturer’s instructions and recommendations. Following proper installa- tion, do nothing that might alter a safe installation and render the unit in noncompliance with the aforementioned codes, standards, laws and regu- lations.

Air-cooled 8.5 kW Generator

Keep a fire extinguisher near the generator at all times. Extinguishers rated “ABC” by the National Fire Protection Association are appropriate for use on the standby electric system. Keep the extin- guisher properly charged and be familiar with its use. If you have any question pertaining to fire extinguishers, consult your local fire department.

EXPLOSION HAZARDS

Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no com- bustible materials are left in the generator com- partment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surround- ing the generator clean and free from debris.

Gaseous fluids such as natural gas and liquid propane (LP) gas are extremely EXPLOSIVE. Install the fuel supply system according to applica- ble fuel-gas codes. Before placing the home stand- by electric system into service, fuel system lines must be properly purged and leak tested according to applicable code. After installation, you must inspect the fuel system periodically for leaks. No leakage is permitted.

￿STANDARDS INDEX

In the absence of pertinent standards, codes, regula- tions and laws, the published information listed below may be used as installation guide for this equipment.

1.NFPA No. 37, STATIONARY COMBUSTION ENGINES AND GAS TURBINES, available from the National Fire Protection Association, 470 Atlantic Avenue, Boston, MA 02210.

2.NFPA No. 76A, ESSENTIAL ELECTRICAL SYS- TEMS FOR HEALTH CARE FACILITIES, avail- able same as Item 1.

3.NFPA No. 54, NATIONAL FUEL GAS CODE, available same as Item 1.

4.NFPA No. 58, AMERICAN NATIONAL STANDARD FOR STORAGE AND HANDLING OF LIQUEFIED PETROLEUM GAS, available same as Item 1.

5.NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC CODE, available same as Item 1.

6.Article X, NATIONAL BUILDING CODE, available from the American Insurance Association, 85 John Street, New York, N.Y. 10038.

7.AGRICULTURAL WIRING HANDBOOK, available from the Food and Energy Council, 909 University Avenue, Columbia, MO 65201.

8.ASAE EP-3634, INSTALLATION AND MAINTE-

NANCE OF FARM STANDBY ELECTRICAL SYS- TEMS, available from the American Society of Agricultural Engineers, 2950 Niles Road, St. Joseph, MI 49085.

9.NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS CODE, available same as Item 1.

Generac® Power Systems, Inc. 3

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Contents Installation Authorized Dealer Location IntroductionTroubleshooting General Hazards Standards Index Electrical HazardsProtection Systems System SET LEDUNPACKING/INSPECTION 8.5 kW, V-Twin GT-990 Engine Your GeneratorGenerator SpecificationsFuel Consumption Reconfiguring Fuel SystemFuel Requirements Recommendations Battery Battery InstallationTransfer Switch LocationElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Generator Tests Under Load Checking Automatic Operation Adjusting the Regulator Natural GAS onlyVoltage Regulator Adjustment Engine Governor AdjustmentAutomatic Transfer Operation BREAK-IN ProcedureManual Position Auto PositionManual Transfer Operation Sequence of Automatic OperationTransfer Back to Utility Power Source Setting the Exercise TimerLOW OIL Pressure Switch High Temperature SwitchOverspeed Checking the Engine OIL LevelChanging the Engine OIL OIL Change ProcedureChanging the OIL Filter Engine OIL RecommendationsSpark Plugs Battery MaintenanceCooling System Adjusting Valve ClearanceReturn to Service OUT of Service ProcedureRemoval from Service Corrosion ProtectionBe performed by your nearest Generac Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideMounting Dimensions Electrical Data Customer Connection TX TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA Dual SEC 1VA Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists ADAPTOR, Engine Exploded Views and Parts Lists Description QTY 138 122 KNOB, AIR Cleaner 4417 3930 Circuit Breaker 30 X 2 240V SQD Transfer Switch Home Standby Engine only PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule