Generac 004692-0 owner manual General Hazards

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IMPORTANT SAFETY INSTRUCTIONS

Air-cooled 8.5 kW Generator

 

 

SAVE THESE INSTRUCTIONS

– The manufacturer

suggests that these rules for

safe

!

 

operation be copied and posted near the unit’s installation site. Safety should be stressed !

 

 

to all operators and potential operators of this equipment.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

!

 

WARNING:

 

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GENERAL HAZARDS

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The engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

!

WARNING:

!

 

 

 

This product contains or emits chemicals

 

 

known to the state of California to cause

 

cancer, birth defects or other reproductive harm.

Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely, efficiently and reliably only if it is properly installed, operated and maintained. Many accidents are caused by failing to follow simple and fundamental rules or precautions.

Generac cannot possibly anticipate every possible circumstance that might involve a hazard. The warn- ings in this manual, and on tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating tech- nique Generac does not specifically recommend, you must satisfy yourself that it is safe for you and others. You also must make sure the procedure, work method or operating technique that you choose does not render the generator unsafe.

DANGER

Despite the safe design of this generator,

!operating this equipment imprudently, neglecting its maintenance or being careless can cause possible injury or death. Permit only responsible and capable persons to operate or maintain this equipment.

Potentially lethal voltages are generated by these machines. Ensure all steps are taken to render the machine safe before attempting to work on the generator.

Parts of the generator are rotating and/or hot

!during operation. Exercise care near running generators.

For safety reasons, Generac recommends that the installation, initial start-up and mainte- nance of this equipment is carried out by a Generac Authorized Dealer.

The engine exhaust fumes contain carbon monox- ide, which can be DEADLY. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. This exhaust sys- tem must be installed properly, in strict compli- ance with applicable codes and standards. Following installation, you must do nothing that might render the system unsafe or in noncompli- ance with such codes and standards.

Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any drive belt or fan guard while the unit is operating.

Adequate, unobstructed flow of cooling and venti- lating air is critical to correct generator operation. Do not alter the installation or permit even partial blockage of ventilation provisions, as this can seri- ously affect safe operation of the generator. The generator MUST be installed outdoors.

When working on this equipment, remain alert at all times. Never work on the equipment when you are physically or mentally fatigued.

Inspect the generator regularly, and contact your nearest Generac Authorized Dealer for parts need- ing repair or replacement.

Before performing any maintenance on the genera- tor, disconnect its battery cables to prevent acci- dental start up. Disconnect the cable from the bat- tery post indicated by a NEGATIVE, NEG or (–) first. Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating con- ditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

2 Generac® Power Systems, Inc.

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Contents Installation Introduction Authorized Dealer LocationTroubleshooting General Hazards Electrical Hazards Standards IndexUNPACKING/INSPECTION System SET LEDProtection Systems Your Generator 8.5 kW, V-Twin GT-990 EngineSpecifications GeneratorFuel Requirements Recommendations Reconfiguring Fuel SystemFuel Consumption Battery Installation BatteryTransfer Switch LocationBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Generator Tests Under Load Adjusting the Regulator Natural GAS only Checking Automatic OperationEngine Governor Adjustment Voltage Regulator AdjustmentBREAK-IN Procedure Automatic Transfer OperationManual Position Auto PositionSequence of Automatic Operation Manual Transfer OperationSetting the Exercise Timer Transfer Back to Utility Power SourceLOW OIL Pressure Switch High Temperature SwitchChecking the Engine OIL Level OverspeedOIL Change Procedure Changing the Engine OILChanging the OIL Filter Engine OIL RecommendationsBattery Maintenance Spark PlugsAdjusting Valve Clearance Cooling SystemOUT of Service Procedure Return to ServiceRemoval from Service Corrosion ProtectionService Schedule Be performed by your nearest Generac Authorized DealerTroubleshooting Guide Problem Cause CorrectionMounting Dimensions Electrical Data Customer Connection TX TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA Dual SEC 1VA Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists ADAPTOR, Engine Exploded Views and Parts Lists Description QTY 138 122 KNOB, AIR Cleaner 4417 3930 Circuit Breaker 30 X 2 240V SQD Transfer Switch Home Standby Engine only MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following