Generac 004692-0 Fuel Requirements Recommendations, Fuel Consumption, Reconfiguring Fuel System

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Section 1 — General Information

1.6FUEL REQUIREMENTS

AND RECOMMENDATIONS

With LP gas, use only the vapor withdrawal system. This type of system uses the vapors formed

above the liquid fuel in the storage tank.

The engine has been fitted with a fuel carburetion

system that meets the specifications of the 1997 California Air Resources Board for tamper-proof dual fuel systems. The unit will run on natural gas or LP gas, but it has been factory set to run on natural gas.

Should the primary fuel need to be changed to LP

gas, the fuel system needs to be reconfigured. See Section 1.8 (Page 7) for instructions on reconfigura- tion of the fuel system.

Recommended fuels should have a Btu content of at least 1,000 Btus per cubic foot for natural gas; or at least 2,520 Btus per cubic foot for LP gas. Ask your fuel supplier for the Btu content of your fuel.

Fuel pressure for both natural gas and liquid propane set ups must be 11 inches to 14 inches of water column (0.6 psi) at all load ranges.

NOTE:

A seperate gas line and regulator may be needed to assure proper gas pressure (11-14”) to the gen- erator. Low gas pressure can cause hard starting and could affect engine durability.

1.7FUEL CONSUMPTION

 

Model #

Nat. Gas (*)

LP Vapor (**)

 

 

 

1/2 Load

Full Load

1/2 Load

Full Load

 

 

004692-0

114

170

1.33/45.8

1.98/72.5

 

 

 

 

 

 

 

 

*Natural gas is in cubic feet per hour.

**LP is in gallons per hour/cubic feet per hour.

Air-cooled 8.5 kW Generator

1.Turn off the main gas supply.

2.Remove the three carburetor fuel hoses from the outlet ports of the demand regulator.

3.Disconnect wire #0 and wire #14 from the gas solenoid located on the top of the demand regu- lator.

4.Remove the demand regulator from the enclosure by rotating counterclockwise.

5.Remove the small jet (0D5698A) located in the side of the regulator housing and install it into the small threaded hole in the idle circuit port on the regulator.

7.Refit the brass hose fitting to the idle circuit port of the regulator. Use pipe thread sealant to reseal the threads on the hose fitting.

8.Identify both adjustment screws.

NOTE:

One adjustment screw can be accessed from the front of the unit and the second can be accessed from the back of the unit.

9.The unit has been factory set to run on NG fuel. To reset the system to run on LP fuel, turn the two adjustment screws 1/2 turn clockwise. Use a large screwdriver to make this adjustment.

10.The fuel system will now allow the engine to run on LP fuel. It may be necessary to make minor adjustments to the preset screw settings to achieve maximum power. If you experience prob- lems with the unit producing maximum power, follow the procedure in Section 2.6, “Adjusting the Regulator”.

11.Reverse procedure steps 1-4 to reinstall the demand regulator.

Gaseous fuels such as natural gas and liquid propane (LP) gas are highly explosive. Even the slightest spark can ignite such fuels and cause an explosion. No leakage of fuel is permitted. Natural gas, which is lighter than air, tends to collect in high areas. LP gas is heavier than air and tends to settle in low areas.

1.8RECONFIGURING THE

FUEL SYSTEM

To reconfigure the fuel system from NG to LP, follow these steps:

NOTE:

Figure 1.2 – Demand Regulator

FUEL HOSE

BRASS HOSE

FITTING

IDLE CIRCUIT

O

 

BRASS HOSE

SMALL

PORT

U

 

T

PRESSURE

FITTING

 

1

TAP

 

FUEL JET

 

 

1/8 NPT

 

 

 

 

 

 

REGULATOR

 

 

 

 

HOUSING PORT

 

 

 

ADJUSTER

 

 

 

 

SCREWS

 

The primary regulator for the propane supply is NOT INCLUDED with the generator. You must sup- ply a fuel pressure of 11 to 14 inches of water col- umn (0.6 psi) to the fuel inlet of the generator.

Generac® Power Systems, Inc. 7

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Contents Installation Authorized Dealer Location IntroductionTroubleshooting General Hazards Standards Index Electrical HazardsSystem SET LED UNPACKING/INSPECTIONProtection Systems 8.5 kW, V-Twin GT-990 Engine Your GeneratorGenerator SpecificationsReconfiguring Fuel System Fuel Requirements RecommendationsFuel Consumption Battery Battery InstallationTransfer Switch LocationCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under Load Checking Automatic Operation Adjusting the Regulator Natural GAS onlyVoltage Regulator Adjustment Engine Governor AdjustmentAutomatic Transfer Operation BREAK-IN ProcedureManual Position Auto PositionManual Transfer Operation Sequence of Automatic OperationTransfer Back to Utility Power Source Setting the Exercise TimerLOW OIL Pressure Switch High Temperature SwitchOverspeed Checking the Engine OIL LevelChanging the Engine OIL OIL Change ProcedureChanging the OIL Filter Engine OIL RecommendationsSpark Plugs Battery MaintenanceCooling System Adjusting Valve ClearanceReturn to Service OUT of Service ProcedureRemoval from Service Corrosion ProtectionBe performed by your nearest Generac Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideMounting Dimensions Electrical Data Customer Connection TX TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA Dual SEC 1VA Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists ADAPTOR, Engine Exploded Views and Parts Lists Description QTY 138 122 KNOB, AIR Cleaner 4417 3930 Circuit Breaker 30 X 2 240V SQD Transfer Switch Home Standby Engine only Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule