Generac 004692-0 owner manual Location, Battery Installation, Transfer Switch

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Section 1 — General Information

Air-cooled 8.5 kW Generator

1.9LOCATION

1.9.1 GENERATOR

Install the generator set, in its protective enclosure, outdoors, where adequate cooling and ventilating air is always available. Consider these factors:

Install the unit where air inlet and outlet openings will not become obstructed by leaves, grass, snow, etc. If prevailing winds will cause blowing or drift- ing, you may need to consider using a windbreak to protect the unit.

Install the generator on high ground where water levels will not rise and endanger it.

Allow sufficient room on all sides of the generator for maintenance and servicing. A good rule is to allow 3 feet of space on all sides.

Where strong prevailing winds blow from one direction, face the generator air inlet openings to the prevailing winds.

Install the generator as close as possible to the fuel supply, to reduce the length of piping.

Install the generator as close as possible to the transfer switch. HOWEVER, REMEMBER THAT LAWS OR CODES MAY REGULATE THE DIS- TANCE.

DANGER

If the Auto/Off/Manual switch is not set to its OFF position, the generator can crank and start as soon as the battery cables are connected. If the utility power supply is not turned off, sparking can occur at the battery posts and cause an explosion.

Battery cables were factory connected at the genera- tor (Figure 1.5). Connect cables to battery posts as follows:

3.Connect the red battery cable (from starter con- tactor) to the battery post indicated by a positive, POS or (+).

4.Connect the black battery cable (from frame ground) to the battery post indicated by a nega- tive, NEG or (—).

NOTE:

Damage will result if battery connections are made in reverse.

Figure 1.5 – Battery Cable Connections

1.9.2 TRANSFER SWITCH

The transfer switch shipped with this generator is rated 100 amps maximum at 120/240 volts AC single phase. The enclosure of the transfer switch is NEMA

1.This type of enclosure is intended for indoor use only. Follow these rules:

Install the transfer switch indoors on a firm, stur- dy supporting structure.

To prevent switch distortion, level the switch if necessary. This can be done by placing washers between the switch enclosure and mounting sur- face.

Never install the switch where water or any corro- sive substance might drip onto the enclosure.

Protect the switch at all times against excessive moisture, dust, dirt, lint, construction grit and cor- rosive vapors.

1.10 BATTERY INSTALLATION

Fill the battery with the proper electrolyte fluid if nec- essary and have the battery fully charged before installing it.

Before installing and connecting the battery, complete the following steps:

1.Set the generator's Auto/Off/Manual switch to OFF.

2.Turn off utility power supply to the transfer switch.

8 Generac® Power Systems, Inc.

NOTE:

Your generator is equipped with a battery trickle charger that is active when your unit is set up for automatic operation. With the battery installed and utility power source voltage available to the transfer switch, the battery receives a trickle charge while the engine is not running, to prevent self-discharge. The trickle charger is designed to help extend the life of your battery by maintaining the battery when the unit is not running. The trickle charge feature cannot be used to recharge a discharged battery.

1.11 THE BATTERY

Servicing of the battery is to be performed or super- vised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized person- nel away from batteries.

When replacing the battery, use the following type of battery: Group 26/26R 12VDC, 550 cold-cranking

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Contents Installation Introduction Authorized Dealer LocationTroubleshooting General Hazards Electrical Hazards Standards IndexUNPACKING/INSPECTION System SET LEDProtection Systems Your Generator 8.5 kW, V-Twin GT-990 EngineSpecifications GeneratorFuel Requirements Recommendations Reconfiguring Fuel SystemFuel Consumption Transfer Switch Battery InstallationBattery LocationBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Generator Tests Under Load Adjusting the Regulator Natural GAS only Checking Automatic OperationEngine Governor Adjustment Voltage Regulator AdjustmentManual Position BREAK-IN ProcedureAutomatic Transfer Operation Auto PositionSequence of Automatic Operation Manual Transfer OperationLOW OIL Pressure Switch Setting the Exercise TimerTransfer Back to Utility Power Source High Temperature SwitchChecking the Engine OIL Level OverspeedChanging the OIL Filter OIL Change ProcedureChanging the Engine OIL Engine OIL RecommendationsBattery Maintenance Spark PlugsAdjusting Valve Clearance Cooling SystemRemoval from Service OUT of Service ProcedureReturn to Service Corrosion ProtectionService Schedule Be performed by your nearest Generac Authorized DealerTroubleshooting Guide Problem Cause CorrectionMounting Dimensions Electrical Data Customer Connection TX TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA Dual SEC 1VA Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists ADAPTOR, Engine Exploded Views and Parts Lists Description QTY 138 122 KNOB, AIR Cleaner 4417 3930 Circuit Breaker 30 X 2 240V SQD Transfer Switch Home Standby Engine only MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following