Generac 004692-0 owner manual Description QTY

Page 35

 

 

 

 

Section 8 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air-cooled 8.5 kW Generator

 

 

 

 

 

 

Engine – Drawing No. 0D8674-C Part 1

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

1

0C5729

1

ASSEMBLY, CRANKCASE HOUSING WITH

36

0C2992

1

BUSHING, GOVERNOR LOWER

 

 

 

 

 

SLEEVE

37

0C3971C

1

ASSEMBLY, DIPSTICK WITH HANDLE

 

2

0C3008

1

SEAL, 38 I.D. CRANKSHAFT

38

0C5305

1

TUBE, DIPSTICK

 

3

090388

8

SCREW, TAPTITE M6-1.0 X 12 YC

39

0C3027

1

O-RING, OIL CLR 3/8 X 1/2

 

4

0C5372

1

ASSEMBLY, BREATHER

40

0C3007

1

SEAL, 42 I.D. CRANKSHAFT

 

5

0C3005

1

GASKET, BREATHER COVER

41

0C5731

1

ASSEMBLY, HOUSING COVER WITH

 

6

0C3003

3

SEPARATOR, OIL BREATHER

 

 

 

 

SLEEVE

 

7

0D8067A

1

ASSEMBLY, HEAD #1 G&S

42

0C3006

9

SCREW, HHFC M10-1.5 X 55

 

8

071983

4

RETAINER, PISTON PIN 20

43

0C8566

8

SCREW HHFC M6-1.0 X 20

 

9

0C2981C

1

ROCKER, COVER NO OIL FILL

44

093064

1

ASSEMBLY, OIL FILL CAP

 

10

045761A

4

STUD M8-1.25/10MM X 30 G5 ZINC

45

0C8808

2

HOOK, LIFTING

 

11

0C5848

2

PISTON, HC

46

0D2723B

1

ROCKER, COVER WITH OIL FILL

 

12

021533

2

SET, PISTON RING 90MM

47

0C2979

2

GASKET, VALVE COVER

 

13

071980

2

PIN PISTON D20

48

086515

8

KEEPER, VALVE SPRING

 

14

0D4041

1

ASSEMBLY, CAMSHAFT & GEAR

49

0D2274

4

RETAINER, VALVE SPRING

 

15

0C2983

1

SHAFT, GOVERNOR

50

0D3867

4

SPRING, VALVE

 

 

16A

0C2985A

2

ROLLER BEARING, GOVERNOR PLATE

51

078672

2

SEAL, VALVE STEM D7

 

 

16B

0C2985B

1

ROLLER BEARING, GOVERNOR

52

0C5371

4

WASHER, VALVE SPRING

 

17

0D4042

1

ASSEMBLY,GOVERNOR GEAR

53

0D5326

4

NUT, JAM ROCKER ARM

 

18

0A7811

1

SPOOL, GOVERNOR MACHINED

54

0D6023

4

STUD, ROCKER ARM M8-1.0 x 57mm

 

19

0C2977

1

GASKET, CRANK CASE

55

0D5354

4

PIVOT, ROCKER ARM

 

20

0C5943

1

SEAL, OIL PASSAGE

56

0D5313

4

ROCKER ARM

 

21

0D4040E

1

ASSEMBLY, CRANKSHAFT HORIZONTAL

57

0D6024

2

PLATE, PUSH ROD GUIDE

 

 

 

 

 

DIRECT DRIVE (GT-990)

58

0C2976

12

SCREW HHFC M8-1.25 X 65

 

21

0D4122E

1

ASSEMBLY, CRANKSHAFT HORIZONTAL

59

086516

2

VALVE, EXHAUST

 

 

 

 

 

DIRECT DRIVE (GT-760)

60

0C2229

2

VALVE, INTAKE

 

22

0C2969

2

ASSEMBLY, CONNECTING ROD (GT-990)

61

083897

4

TAPPET, SOLID

 

22

0D3961

2

ASSEMBLY, CONNECTING ROD (GT-760)

62

0D8067B

1

ASSEMBLY, HEAD #2 G&S

 

23

0D2157

2

SCREW SHC M6-1.0 X 50 G8.8

63

088396D

4

PUSHROD, 144.6

 

24

0C5313

1

SCREEN, OIL PICKUP

64

0C2978

2

GASKET, HEAD

 

25

0D4123

1

ASSEMBLY, OIL PUMP

65

043790A

1

BARBED ELBOW 90 3/8NPT X 3/8

 

26

078699E

2

SLEEVE, SEAMED DOWEL 10 DIA.

 

 

 

 

L0CKTITE

 

27

0C3011

2

COVER, OIL RELIEF

66

0D4010

1

KIT GASKET

 

28

0C3009

2

SPRING, OIL RELIEF

67

0D4011

1

KIT PISTON & RINGS

 

29

0C3010

2

BALL, 1/2D OIL RELIEF

68

0D4012

1

KIT BREATHER ASSEMBLY

 

30

093873

2

WASHER, LOCK RIB M6

69

0D4013

1

KIT GOVERNOR ASSEMBLY

 

31

0C5315

1

GEROTOR, OUTER

70

0D8675A

1

KIT HEAD ASSEMBLY CYLINDER 1

 

32

0C5998

1

CLAMP, OIL TUBE

71

0D8675B

1

KIT HEAD ASSEMBLY CYLINDER 2

 

33

0D1667

1

ARM, GOVERNOR

72

0D4015

1

KIT OIL RELIEF

 

34

0C2991

2

E-RING, GOVERNOR ARM

73

0D4016

1

KIT GEAR COVER

 

35

0C2988

1

THRUST WASHER, GOVERNOR

 

 

 

 

 

 

 

Generac® Power Systems, Inc. 33

Image 35
Contents Installation Authorized Dealer Location IntroductionTroubleshooting General Hazards Standards Index Electrical HazardsProtection Systems System SET LEDUNPACKING/INSPECTION 8.5 kW, V-Twin GT-990 Engine Your GeneratorGenerator SpecificationsFuel Consumption Reconfiguring Fuel SystemFuel Requirements Recommendations Location Battery InstallationBattery Transfer SwitchElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Generator Tests Under Load Checking Automatic Operation Adjusting the Regulator Natural GAS onlyVoltage Regulator Adjustment Engine Governor AdjustmentAuto Position BREAK-IN ProcedureAutomatic Transfer Operation Manual PositionManual Transfer Operation Sequence of Automatic OperationHigh Temperature Switch Setting the Exercise TimerTransfer Back to Utility Power Source LOW OIL Pressure SwitchOverspeed Checking the Engine OIL LevelEngine OIL Recommendations OIL Change ProcedureChanging the Engine OIL Changing the OIL FilterSpark Plugs Battery MaintenanceCooling System Adjusting Valve ClearanceCorrosion Protection OUT of Service ProcedureReturn to Service Removal from ServiceBe performed by your nearest Generac Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideMounting Dimensions Electrical Data Customer Connection TX TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA Dual SEC 1VA Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists ADAPTOR, Engine Exploded Views and Parts Lists Description QTY 138 122 KNOB, AIR Cleaner 4417 3930 Circuit Breaker 30 X 2 240V SQD Transfer Switch Home Standby Engine only PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule