Generac 004373-1, 004626-0 Standby Generator Installation, Basic Standby Electric System

Page 10

Section 2 — Installation

Guardian Liquid-cooled 40 kW Generator

STANDBY GENERATOR INSTALLATION

Connecting this generator to an electrical system normally supplied by an electric utility shall be by means of a transfer switch (such as the Generac “GTS” type transfer switch), so as to isolate the electric system from the utility distribution system when the generator is operating. Failure to isolate the electric system by these means will result in damage to the generator and may also result in injury or death to utility workers due to backfeed of electrical energy.

If an open bottom is used, the engine-generator is to be installed over non-combustible materials and should be located such that combustible materials are not capable of accumulating under the generator set.

Only qualified, competent installation contractors or electricians thoroughly familiar with applicable codes, standards and regulations should install this standby electric power system. The installation must comply strictly with all codes, standards and regulations per- taining to the installation.

After the system has been installed, you must not do anything that might render the installation in noncom- pliance with such codes, standards and regulations.

NOTE:

For more information about the installation of a stand- by system, you can order Engine-Generator Standby Electric Power Systems Installer’s Guide and Reference Manual (part #046622) from a Generac Authorized Service Dealer.

NFPA STANDARDS

The following published standards booklets pertaining to standby electric systems are available form the National Fire Protection Association (NFPA), Batterymarch Park, Quincy, MA 02269:

NFPA No. 37, STATIONARY COMBUSTION ENGINES AND GAS TURBINES.

NFPA No. 76A, ESSENTIAL ELECTRICAL SYSTEMS FOR HEALTH CARE FACILITIES.

NFPA No. 220, STANDARD TYPES OF BUILDING CONSTRUCTION

NFPA No. 68, GUIDE FOR EXPLOSION VENTING

NFPA No. 70, NATIONAL ELECTRICAL CODE.

NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS CODE.

NFPA No. 10, INSTALLATION, MAINTENANCE AND USE OF PORTABLE FIRE EXTINGUISHERS.

OTHER PUBLISHED STANDARDS

In addition to NFPA standards, the following informa- tion pertaining to the installation and use of standby electric systems is available:

Article X, NATIONAL BUILDING CODE, available from the American Insurance Association, 85 John Street, New York, N.Y. 10038.

AGRICULTURAL WIRING HANDBOOK, obtainable from the Food and Energy Council, 909 University Avenue, Columbia, MO, 65201.

ASAE EP-364.2, INSTALLATION AND MAINTE-

NANCE OF FARM STANDBY ELECTRIC POWER, available from the American Society of Agricultural Engineers, 2950 Niles Road, St. Joseph, MI 49085.

A52.1, AMERICAN NATIONAL STANDARD FOR CHIMNEYS, FIREPLACES AND VENTING SYS- TEMS, available from the American National Standard Institute, 1430 Broadway, New York, N.Y. 10018.

NEC HANDBOOK available from the National Fire Protection Association, 1 Batterymarch Park, PO Box 9146, Quincy, MA 02269-9959.

2.1 BASIC STANDBY ELECTRIC SYSTEM

Figure 2.1 shows a schematic diagram of a basic stand- by electric system. Both the UTILITY power supply and the STANDBY (generator) output are connected to an approved transfer switch. The transfer switch is required by electrical code and serves the following functions:

Permits the LOAD circuits to be connected to only one power supply at a time.

Prevents electrical backfeed between STANDBY power and the UTILITY power circuits.

Notice that both the STANDBY and the UTILITY power supplies to the transfer switch are protected against overload by a main line circuit breaker.

NOTE:

Generac recommends the use of a Generac Power Systems “pre-packaged” type transfer switch (Part No. 0D4406) in conjunction with this generator.

8 Generac® Power Systems, Inc.

Image 10
Contents Power SYSTEMS, INC Introduction Authorized Dealer LocationMaintenance Safety Rules General InformationInstallation Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards Generator AC Connection Systems UNPACKING/INSPECTIONGenerator Automatic System OperationMain Circuit Breaker SpecificationsEngine Protective Devices Engine Fuel Requirements RecommendationsGenerator and Load Compatibility Conversion to LP GAS VaporEmissions Control System CoolantAIR Fuel Ratio Controller Nfpa Standards Standby Generator InstallationBasic Standby Electric System Other Published StandardsPre-Packaged Type Switch Transfer Switch Start Signal ConnectionsGTS Type Switch Emergency Circuit Isolation MethodPreparation Before START-UP Battery InstallationVented Batteries Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch Automatic Transfer Operation OFF PositionManual Position Sequence of Automatic OperationWeekly Exercise Cycle Checking the Engine OIL LevelChanging the Engine OIL and Filter Oil and Filter Change ProcedureChanging the Engine AIR Cleaner Engine Oil RecommendationsBattery Maintenance Spark PlugsOverload Protection for Engine DC Electrical System Miscellaneous MaintenanceCleaning the Generator DC FuseRemoval From Service OUT of Service ProcedureReturn To Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Section Power Systems, Inc Generac Power Systems, Inc Electrical Data Electrical Data Electrical Data Wiring Diagram RED Brush Units DPEPanel Face Switch Selector 6A AMP/V Switch Rocker Dpst 125V SPDSwitch TOG Dpdt 15/10 SP Part of Control Panel Wire HarnessGenerators Cover Plate AVR CONTROLLER, B-C #DPG-2103Screen Cover Plate EgovHousing Governor Connect Assembly Motor StepperConnector Interface Assembly Cover Conn HousingPlug Button 3 DIA BASE, Mounting ASSEMBLY, 4.3LAssembly Groundwire 10/3/8 DIRECT-COUPLED4640 31 33 Engine 4.3L GM Switch OIL PressureDC Alternator Assembly Pulley TensionerExploded Views and Parts Lists Wires Spark Plug 4.3L Retainer Plug WiresRetainer Spark Plug Wires Connector C/C VentAdd item #42 vinyl trim as shown Assembly Scroll 390 SAE FAN Assembly 390 SAE DDAssembly Brush & Shunt Carrier Rear BearingShakeproof INT M6 SS Assembly Cover AccessDuct Bottom Duct Front PanelRadiator 14 FIN/INCH Tank Coolant RecoveryBracket Coolant Recovery Tank Venturi 16 DIA 35KWGasket AIR Cleaner Plate AIR Cleanr BottomPlate AIR Cleaner TOP Gasket Carburetor AdaptorHose 1 in ID LP GAS Mixer only Natural GASNPT X Actuator Throttle 42MMNipple Pipe 3/4NPTX4.5 BLK IRN Support Solenoid NAT GASNipple TOE 3/4 NPT X Hose 1IN ID LP GASLUG Rngtng INS Regulator N/G R600SDECAL,INLET Pressure HEATER, Engine 2000W Hose Connection TEEHEATER, Engine 1800W HOSE, Preformed Block HeaterCable Battery Black #1 X Battery 12VDC 90-AH 27F OptionalHold Down Battery Cable Battery RED #1 X11 12 Relay Solenoid 12VDC PNL MNT Cover Lower Connection BOXBushing Snap SB-2.5-31 Transformer 200A to 5A 5VAExploded Views and Parts Lists Mounting Band A-GRP Catalyst Tube Straight a GroupMuffler Catalyst 4.3L Shield Heat Crossover 4.3LMuffler 2-1/2 INLET/OUTLET Clamp Band MufflerGuardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places Warranty Schedule This Warranty Shall not Apply to the Following