Generac 004373-1, 004626-0 Flywhl 4.3L GM SAE, Washer Star M12 EXT, Retainer Plug Wires

Page 41

Section 7 — Exploded Views and Parts Lists

(Model Nos. 004373-1 & 004626-0) Guardian Liquid-cooled 40 kW Generators

Engine Parts – Drawing No. 0D6980

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0A9046

1

ENGINE 4.3L GM

27

023152

2

SCREW HHC 3/8-16 X 3/4 G5

2

0A9118A

1

FLYWHL 4.3L GM SAE

28

022131

2

WASHER FLAT 3/8-M10 ZINC

3

070022

1

WASHER STAR M12 EXT

29

058030

2

RETAINER PLUG WIRES

4

0A6021

6

SCREW HHC 7/16-20 X 1 G8

30

0A4085

1

GASKET EXHAUST MANIFOLD

6

059056A

1

STARTER 5.7L/7.4L GM

31

0A3928

1

MANIFOLD RIGHT EXHAUST

8

0A9050

2

BOLT STARTER 4.3L

32

0C7947

2

BOLT U 3/8-16 X 2.50

9

022237

17

WASHER LOCK 3/8

33

057794

2

RETAINER SPARK PLUG WIRES

10

045772

1

NUT HEX M10-1.5 G8 YEL CHR

34

0A4277

1

WIRES SPARK PLUG 4.3L

11

049226

1

WASHER LOCK M5

35

022241

4

NUT HEX 3/8-16 STEEL

12

051716

1

NUT HEX M5-0.8 G8 YEL CHR

36

057795

1

CONNECTOR C/C VENT

13

0A4244

1

CONNECTOR COIL TO DISTRIBUTOR

37

048191

2

PIN DOWEL M10 X 24

14

0A4215

1

DIP STICK 4.3L GM

38

032303

6

SCREW HHC 3/8-16 X 3-1/2 G5

15

0A4231

1

TUBE DIP STICK 4.3L

39

0A3852

3

PLATE FLEX GM

16

059057

10"

HOSE 3/4 ID SAE-30R2

40

098239

1

CASTING ADAPTOR

17

0A2440

2

GASKET THERMOSTAT

41

057522

1

SENSOR COOLANT LEVEL

18

026568

2

SCREW HHC 3/8-16 X 2-3/4 G5

42

0D2244M

1

ASSY MAGPICKUP (3/8-24 MALE)

19

099729A

1

HOUSING THERM IMPREX

 

 

 

 

(MODEL 004626 0NLY)

20

061012

1

PLUG STD PIPE 1/8 SOCKET HEAD

43

075885

1

THERMOSTAT 195 DEG

21

069939

1

HOUSING THERMOSTAT/WATER INLET

 

 

 

 

 

22

035606

1

SENSOR HI COOLANT SHUTDOWN

 

 

 

 

 

23

0A4930B

1

HEAT SHIELD RIGHT

*

0D6979

1

40KW GUARDIAN WIRE HARNESS

24

0A4084

1

MOUNT ENGINE R & L

 

 

 

 

(NOT SHOWN FOR MOD. 004626-0)

25

029745

3

SCREW HHC 3/8-16 X 1 G5

*

0A4308

1

HARNESS 4.3L STD WIRE

26

044101

2

SPARK PLUG WIRE SUPPORT BRACKET

 

 

 

 

(NOT SHOWN FOR MOD. 004373-1)

Generac® Power Systems, Inc. 39

Image 41
Contents Power SYSTEMS, INC Authorized Dealer Location IntroductionInstallation Safety Rules General InformationMaintenance Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards Generator UNPACKING/INSPECTIONGenerator AC Connection Systems Automatic System OperationEngine Protective Devices SpecificationsMain Circuit Breaker Generator and Load Compatibility Fuel Requirements RecommendationsEngine Conversion to LP GAS VaporAIR Fuel Ratio Controller CoolantEmissions Control System Basic Standby Electric System Standby Generator InstallationNfpa Standards Other Published StandardsGTS Type Switch Transfer Switch Start Signal ConnectionsPre-Packaged Type Switch Emergency Circuit Isolation MethodVented Batteries Battery InstallationPreparation Before START-UP Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch Manual Position OFF PositionAutomatic Transfer Operation Sequence of Automatic OperationChecking the Engine OIL Level Weekly Exercise CycleChanging the Engine AIR Cleaner Oil and Filter Change ProcedureChanging the Engine OIL and Filter Engine Oil RecommendationsSpark Plugs Battery MaintenanceCleaning the Generator Miscellaneous MaintenanceOverload Protection for Engine DC Electrical System DC FuseReturn To Service OUT of Service ProcedureRemoval From Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Section Power Systems, Inc Generac Power Systems, Inc Electrical Data Electrical Data Electrical Data Wiring Diagram DPE RED Brush UnitsPanel Face Switch TOG Dpdt 15/10 SP Switch Rocker Dpst 125V SPDSwitch Selector 6A AMP/V Part of Control Panel Wire HarnessGenerators Screen CONTROLLER, B-C #DPG-2103Cover Plate AVR Cover Plate EgovConnector Interface Assembly Assembly Motor StepperHousing Governor Connect Cover Conn HousingAssembly Groundwire 10/3/8 BASE, Mounting ASSEMBLY, 4.3LPlug Button 3 DIA DIRECT-COUPLED4640 31 33 DC Alternator Assembly Switch OIL PressureEngine 4.3L GM Pulley TensionerExploded Views and Parts Lists Retainer Spark Plug Wires Retainer Plug WiresWires Spark Plug 4.3L Connector C/C VentAdd item #42 vinyl trim as shown Assembly Brush & Shunt FAN Assembly 390 SAE DDAssembly Scroll 390 SAE Carrier Rear BearingDuct Bottom Assembly Cover AccessShakeproof INT M6 SS Duct Front PanelBracket Coolant Recovery Tank Tank Coolant RecoveryRadiator 14 FIN/INCH Venturi 16 DIA 35KWPlate AIR Cleaner TOP Plate AIR Cleanr BottomGasket AIR Cleaner Gasket Carburetor AdaptorNPT X Mixer only Natural GASHose 1 in ID LP GAS Actuator Throttle 42MMNipple TOE 3/4 NPT X Support Solenoid NAT GASNipple Pipe 3/4NPTX4.5 BLK IRN Hose 1IN ID LP GASDECAL,INLET Pressure Regulator N/G R600SLUG Rngtng INS HEATER, Engine 1800W Hose Connection TEEHEATER, Engine 2000W HOSE, Preformed Block HeaterHold Down Battery Battery 12VDC 90-AH 27F OptionalCable Battery Black #1 X Cable Battery RED #1 X11 12 Bushing Snap SB-2.5-31 Cover Lower Connection BOXRelay Solenoid 12VDC PNL MNT Transformer 200A to 5A 5VAExploded Views and Parts Lists Muffler Catalyst 4.3L Tube Straight a GroupMounting Band A-GRP Catalyst Shield Heat Crossover 4.3LClamp Band Muffler Muffler 2-1/2 INLET/OUTLETGuardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places This Warranty Shall not Apply to the Following Warranty Schedule