Generac 004373-1, 004626-0 Fuel Requirements Recommendations, Generator and Load Compatibility

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Section 1 — General Information

Guardian Liquid-cooled 40 kW Generator

￿1.7.1.1 Generator and Load Compatibility

The generator must be fully compatible with the rated voltage, number of phases and frequency of the con- nected electrical loads. The generator, connected elec- trical devices, or both, can be damaged if voltage, num- ber of phases and frequency are not compatible.

Note:

This manual assumes that the standby generator has been properly selected, installed and intercon- nected by a competent, qualified electrician or installation contractor. Once the installation is complete, do nothing that may result in noncom- patibility between the generator and connected electrical loads.

￿ 1.7.2 ENGINE

Make

General Motors

Displacement

4.3 liters (262 cu. in.)

Cylinder Arrangement

V-6

Valve Arrangement

Overhead Valves

Firing Order

1-6-5-4-3-2

Number of Main Bearings

4

Compression Ratio

9.4-to-1

No. of Teeth on Flywheel

168

Ignition System

Electronic

Ignition Timing at 1,800 rpm

40 degrees BTDC

Rated Horsepower at 1,800 rpm

67

Spark Plug Gap

0.045 inch (1.1 mm)

Recommended Spark Plugs

......AC 41-932 or equivalent

Oil Pressure

30-50 psi

Crankcase Oil Capacity

4.5 U.S. quarts (4.25 L)

Recommended Engine Oil

SAE 15W-40

Type of Cooling System

Pressurized, closed recovery

Cooling Fan

Pusher Type

Cooling System Capacity

4.5 U.S. gallons (17 L)

Recommended Coolant

Use a 50-50 mixture of

ethylene glycol and soft water.

Fuel Consumption

 

 

Natural Gas

 

 

004373-1 & 004626-0

720 cfh

LP Gas

 

 

004373-1 & 004626-0

288 cfh/7.9gph

1.8FUEL REQUIREMENTS

AND RECOMMENDATIONS

With LP gas, use only the vapor withdrawal system. This type of system uses the vapors formed above the liquid fuel in the storage tank.

Recommended fuels should have a Btu content of at least 1,000 Btus per cubic foot for natural gas; or at least 2,520 Btus per cubic foot for LP gas. Ask your fuel supplier for the Btu content of your fuel.

Fuel pressure for both natural gas and liquid propane setups should be 11 inches to 14 inches of water column (0.6 psi) at all load ranges.

Gaseous fuels such as natural gas and liquid propane (LP) gas are highly explosive. Even the slightest spark can ignite such fuels and cause an explosion. No leakage of fuel is permitted. Natural gas, which is lighter than air, tends to collect in high areas; LP gas is heavier than air and tends to settle in low areas – install leak detectors accord- ingly.

￿1.8.1 CONVERSION TO LP GAS VAPOR

The generator is shipped from the factory configured for using natural gas as fuel. To convert the fuel system to LP gas, proceed as follows (Figure 1.5).

1.Remove end cap from the pressure reducer valve.

2.Turn the tension screw counterclockwise until all ten- sion is removed from the inner spring.

3.Install and tighten the end cap.

4.Invert the pressure reducer valve. In other words, turn it upside down (end cap facing downward).

5.Purge and leak test the entire fuel system according to gaseous fuel codes. NO LEAKS can appear at any point in the system.

Figure 1.5 – Conversion to LP Gas Vapor

6 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Introduction Authorized Dealer LocationSafety Rules General Information InstallationMaintenance Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards UNPACKING/INSPECTION GeneratorGenerator AC Connection Systems Automatic System OperationEngine Protective Devices SpecificationsMain Circuit Breaker Fuel Requirements Recommendations Generator and Load CompatibilityEngine Conversion to LP GAS VaporAIR Fuel Ratio Controller CoolantEmissions Control System Standby Generator Installation Basic Standby Electric SystemNfpa Standards Other Published StandardsTransfer Switch Start Signal Connections GTS Type SwitchPre-Packaged Type Switch Emergency Circuit Isolation MethodVented Batteries Battery InstallationPreparation Before START-UP Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch OFF Position Manual PositionAutomatic Transfer Operation Sequence of Automatic OperationWeekly Exercise Cycle Checking the Engine OIL LevelOil and Filter Change Procedure Changing the Engine AIR CleanerChanging the Engine OIL and Filter Engine Oil RecommendationsBattery Maintenance Spark PlugsMiscellaneous Maintenance Cleaning the GeneratorOverload Protection for Engine DC Electrical System DC FuseReturn To Service OUT of Service ProcedureRemoval From Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Section Power Systems, Inc Generac Power Systems, Inc Electrical Data Electrical Data Electrical Data Wiring Diagram RED Brush Units DPEPanel Face Switch Rocker Dpst 125V SPD Switch TOG Dpdt 15/10 SPSwitch Selector 6A AMP/V Part of Control Panel Wire HarnessGenerators CONTROLLER, B-C #DPG-2103 ScreenCover Plate AVR Cover Plate EgovAssembly Motor Stepper Connector Interface AssemblyHousing Governor Connect Cover Conn HousingBASE, Mounting ASSEMBLY, 4.3L Assembly Groundwire 10/3/8Plug Button 3 DIA DIRECT-COUPLED4640 31 33 Switch OIL Pressure DC Alternator AssemblyEngine 4.3L GM Pulley TensionerExploded Views and Parts Lists Retainer Plug Wires Retainer Spark Plug WiresWires Spark Plug 4.3L Connector C/C VentAdd item #42 vinyl trim as shown FAN Assembly 390 SAE DD Assembly Brush & ShuntAssembly Scroll 390 SAE Carrier Rear BearingAssembly Cover Access Duct BottomShakeproof INT M6 SS Duct Front PanelTank Coolant Recovery Bracket Coolant Recovery TankRadiator 14 FIN/INCH Venturi 16 DIA 35KWPlate AIR Cleanr Bottom Plate AIR Cleaner TOPGasket AIR Cleaner Gasket Carburetor AdaptorMixer only Natural GAS NPT XHose 1 in ID LP GAS Actuator Throttle 42MMSupport Solenoid NAT GAS Nipple TOE 3/4 NPT XNipple Pipe 3/4NPTX4.5 BLK IRN Hose 1IN ID LP GASDECAL,INLET Pressure Regulator N/G R600SLUG Rngtng INS Hose Connection TEE HEATER, Engine 1800WHEATER, Engine 2000W HOSE, Preformed Block HeaterBattery 12VDC 90-AH 27F Optional Hold Down BatteryCable Battery Black #1 X Cable Battery RED #1 X11 12 Cover Lower Connection BOX Bushing Snap SB-2.5-31Relay Solenoid 12VDC PNL MNT Transformer 200A to 5A 5VAExploded Views and Parts Lists Tube Straight a Group Muffler Catalyst 4.3LMounting Band A-GRP Catalyst Shield Heat Crossover 4.3LMuffler 2-1/2 INLET/OUTLET Clamp Band MufflerGuardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places Warranty Schedule This Warranty Shall not Apply to the Following