Generac 004373-1, 004626-0 Duct Bottom, Shakeproof INT M6 SS, Duct Front Panel, Duct Front TOP RH

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Section 7 — Exploded Views and Parts Lists

(Model Nos. 004373-1 & 004626-0) Guardian Liquid-cooled 40 kW Generators

Compartment – Drawing No. 0C4401-F

							28
			26
								13
			23						29
		25				32
		25				33
		313044				33
		313044				34
		43		39	15
	22	43		39
	22
							9		11
							9
			29
							12
			24			14
						14
				8					11
		36					11		11	7
		36

			1				35			10	42
			4							10
			3				12
							12
								5			16
											21
										20
			3	4	1	5			19	18
							11		6		17
							11
										5
										10
								BASE
								FRAME
							32
							29
ITEM	PART NO.	QTY.	DESCRIPTION				ITEM	PART NO.	QTY.	DESCRIPTION
1	0C3594	10	ASSEMBLY M6 HINGE				23	0C4064 (A)	1	DUCT FRONT RH
3	0A3359	40	SCREW BHSC M6-1.0 X 16 SS				24	0C4066 (A)	1	DUCT BOTTOM
4	0A3360	40	SHAKEPROOF INT M6 SS				25	0C4067 (A)	1	DUCT FRONT PANEL
5	0C2522 (A)	5	DOOR SMALL STD. WELD				26	0C4117 (A)	1	DUCT FRONT TOP RH
6	0C2527 (A)	1	CORNER POST LH REAR				28	0C2634A	1	ASSEMBLY COVER ACCESS
7	0C2528 (A)	1	CORNER POST RH REAR				29	0C2454	76	SCREW TH-FRM M6-1X16 N WA Z/JS
8	0C2535 (A)	1	CORNER POST LH FRONT				30	022129	2	WASHER LOCK M8-5/16
9	0C2536 (A)	1	CORNER POST RH FRONT				31	042907	2	SCREW HHC M8-1.25 X 16 G8.8
10	0C2547 (A)	2	REAR BRACE TOP & BOTTOM				32	022473	15	WASHER FLAT 1/4 ZINC
11	0C2550 (A)	4	SIDE BRACE TOP & BOTTOM				33	022097	1	WASHER LOCK M6-1/4
12	0C2555 (A)	2	SIDE SUPPORT				34	022127	1	NUT HEX 1/4-20 STEEL
13	0C2560 (A)	1	ROOF ONE-PIECE WLDMT				35	0A9881	49.1 FT.	GASKET DOOR RUBBER
14	0C2642 (A)	1	FRONT BRACE BOTTOM (2.4L & 4.3L)				36	0C3393	2	SCREW SHOULDER
	0C4567 (A)	1	FRONT BRACE BOTTOM (3.0L D ONLY)				39	0C3400 (A)	1	COVER EXHAUST HOLE
15	0C2641 (A)	1	FRONT BRACE TOP (2.4L & 4.3L)				42	0C3397	4	FASTENER RATCHET
	0C4566 (A)	1	FRONT BRACE TOP (3.0L D ONLY)				43	066760	39-3/8"	STRIP SEALANT 1/8 X 1
16	0C2633	5	PLATE STRIKER GEN 2000				44	022145	2	WASHER FLAT 5/16 ZINC
17	0C6749	20	SCREW PPHM M4-0.7 X 12 SS
18	060069	5	PADDLE HANDLE LOCK
19	0C6748	20	NUT LOCK HEX M4-0.7 SS NYL INS
20	080490	20	WASHER FLAT #8 SS					OPTIONAL COMPARTMENT MATERIALS:
21	087233	5	RIVET POP 3/16 X 1/4					ALL P/N'S WITH AN "A" SUFFIX INDICATE
22	0C4065 (A)	1	DUCT FRONT LH					ALUMINUM MATERIAL OPTION.

42 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Introduction Authorized Dealer LocationSafety Rules General Information InstallationMaintenance Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards UNPACKING/INSPECTION GeneratorGenerator AC Connection Systems Automatic System OperationEngine Protective Devices SpecificationsMain Circuit Breaker Fuel Requirements Recommendations Generator and Load CompatibilityEngine Conversion to LP GAS VaporAIR Fuel Ratio Controller CoolantEmissions Control System Standby Generator Installation Basic Standby Electric SystemNfpa Standards Other Published StandardsTransfer Switch Start Signal Connections GTS Type SwitchPre-Packaged Type Switch Emergency Circuit Isolation MethodVented Batteries Battery InstallationPreparation Before START-UP Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch OFF Position Manual PositionAutomatic Transfer Operation Sequence of Automatic OperationWeekly Exercise Cycle Checking the Engine OIL LevelOil and Filter Change Procedure Changing the Engine AIR CleanerChanging the Engine OIL and Filter Engine Oil RecommendationsBattery Maintenance Spark PlugsMiscellaneous Maintenance Cleaning the GeneratorOverload Protection for Engine DC Electrical System DC FuseReturn To Service OUT of Service ProcedureRemoval From Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Section Power Systems, Inc Generac Power Systems, Inc Electrical Data Electrical Data Electrical Data Wiring Diagram RED Brush Units DPEPanel Face Switch Rocker Dpst 125V SPD Switch TOG Dpdt 15/10 SPSwitch Selector 6A AMP/V Part of Control Panel Wire HarnessGenerators CONTROLLER, B-C #DPG-2103 ScreenCover Plate AVR Cover Plate EgovAssembly Motor Stepper Connector Interface AssemblyHousing Governor Connect Cover Conn HousingBASE, Mounting ASSEMBLY, 4.3L Assembly Groundwire 10/3/8Plug Button 3 DIA DIRECT-COUPLED4640 31 33 Switch OIL Pressure DC Alternator AssemblyEngine 4.3L GM Pulley TensionerExploded Views and Parts Lists Retainer Plug Wires Retainer Spark Plug Wires Wires Spark Plug 4.3L Connector C/C VentAdd item #42 vinyl trim as shown FAN Assembly 390 SAE DD Assembly Brush & ShuntAssembly Scroll 390 SAE Carrier Rear BearingAssembly Cover Access Duct BottomShakeproof INT M6 SS Duct Front PanelTank Coolant Recovery Bracket Coolant Recovery TankRadiator 14 FIN/INCH Venturi 16 DIA 35KWPlate AIR Cleanr Bottom Plate AIR Cleaner TOPGasket AIR Cleaner Gasket Carburetor AdaptorMixer only Natural GAS NPT XHose 1 in ID LP GAS Actuator Throttle 42MMSupport Solenoid NAT GAS Nipple TOE 3/4 NPT XNipple Pipe 3/4NPTX4.5 BLK IRN Hose 1IN ID LP GASDECAL,INLET Pressure Regulator N/G R600SLUG Rngtng INS Hose Connection TEE HEATER, Engine 1800WHEATER, Engine 2000W HOSE, Preformed Block HeaterBattery 12VDC 90-AH 27F Optional Hold Down BatteryCable Battery Black #1 X Cable Battery RED #1 X11 12 Cover Lower Connection BOX Bushing Snap SB-2.5-31Relay Solenoid 12VDC PNL MNT Transformer 200A to 5A 5VAExploded Views and Parts Lists Tube Straight a Group Muffler Catalyst 4.3LMounting Band A-GRP Catalyst Shield Heat Crossover 4.3LMuffler 2-1/2 INLET/OUTLET Clamp Band MufflerGuardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places Warranty Schedule This Warranty Shall not Apply to the Following